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Rockwell Automation Allen-Bradley Micro820

Rockwell Automation Allen-Bradley Micro820
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Micro830, Micro850, and Micro870
Programmable Controllers
Micro810 Controller Catalog Numbers 2080-LC10-12AWA, 2080-LC10-12QWB, 2080-LC10-12DWD, 2080-LC10-12QBB
Micro820 Controller Catalog Numbers 2080-LC20-20AWB, 2080-LC20-20AWBR, 2080-LC20-20QWB, 2080-LC20-20QWBR,
2080-LC20-20QBB, 2080-LC20-20QBBR
Micro830 Controller Catalog Numbers 2080-LC30-10QWB, 2080-LC30-10QVB, 2080-LC30-16AWB, 2080-LC30-16QWB,
2080-LC30-16QVB, 2080-LC30-24QWB, 2080-LC30-24QVB, 2080-LC30-24QBB, 2080-LC30-48AWB, 2080-LC30-48QWB,
2080-LC30-48QVB, 2080-LC30-48QBB
Micro850 Controller Catalog Numbers 2080-LC50-24AWB, 2080-L50E-24AWB, 2080-LC50-24QWB, 2080-L50E-24QWB,
2080-LC50-24QVB, 2080-L50E-24QVB, 2080-LC50-24QBB, 2080-L50E-24QBB, 2080-LC50-48AWB, 2080-L50E-48AWB,
2080-LC50-48QWB, 2080-L50E-48QWB, 2080-LC50-48QWBK, 2080-L50E-48QWBK, 2080-LC50-48QVB, 2080-L50E-48QVB,
2080-LC50-48QBB, 2080-L50E-48QBB
Micro870 Controller Catalog Numbers 2080-LC70-24AWB, 2080-L70E-24AWB, 2080-LC70-24QWB, 2080-L70E-24QWB,
2080-LC70-24QWBK, 2080-L70E-24QWBK, 2080-L70E-24QWBN, 2080-LC70-24QBB, 2080-L70E-24QBB, 2080-LC70-24QBBK,
2080-L70E-24QBBK, 2080-L70E-24QBBN
User Manual
Original Instructions

Table of Contents

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Rockwell Automation Allen-Bradley Micro820 Specifications

General IconGeneral
BrandRockwell Automation
ModelAllen-Bradley Micro820
CategoryController
LanguageEnglish

Summary

Preface

About This Publication

Provides an overview of the manual's purpose and scope for users of Micro800 controllers.

Download Firmware, AOP, EDS, and Other Files

Provides links and instructions for downloading necessary firmware and software files from Rockwell Automation.

Summary of Changes

Highlights new or updated information included in this publication, focusing on substantive updates.

Hardware Overview

Hardware Features

Describes the physical characteristics and capabilities of Micro830, Micro850, and Micro870 controllers.

Micro830 Controllers

Details the hardware features and indicators for Micro830 controllers, including 10/16 and 24-point models.

Micro850 Controllers

Details the hardware features and indicators for Micro850 controllers, including 24 and 48-point models.

Micro870 Controllers

Details the hardware features and indicators for Micro870 controllers, including 24-point models.

Embedded Ethernet Support

Details the 10/100 Base-T Ethernet port on Micro850/Micro870 controllers and its LED indicators.

About Your Controller

Programming Software for Micro800 Controllers

Introduces Connected Components Workbench software for controller programming and device configuration.

Controller Changes in Run Mode

Explains how to make logic and address configuration changes while the controller is in run mode.

Safety Considerations

Covers critical safety practices for system installation, including power disconnection and safety circuits.

Master Control Relay

Describes the function and importance of a hard-wired master control relay for emergency machine shutdown.

Install Your Controller

Controller Mounting Dimensions

Provides detailed physical dimensions for mounting Micro830, Micro850, and Micro870 controllers.

DIN Rail Mounting

Explains the procedure for mounting controllers on a standard DIN rail using the module's latch.

Panel Mounting

Details the process for panel mounting controllers using mounting screws and hole spacing.

Wire Your Controller

Wiring Requirements and Recommendation

Outlines essential guidelines for proper controller wiring and recommendations for noise reduction.

Use Surge Suppressors

Explains the necessity and benefits of using surge suppression for controller output contacts to prevent damage.

Grounding the Controller

Provides instructions for grounding the controller to ensure safety and proper operation, referring to industrial guidelines.

Controller IO Wiring

Covers general information about controller input/output wiring and minimizing electrical noise.

Communication Connections

Supported Communication Protocols

Lists and briefly describes the communication protocols supported by Micro830, Micro850, and Micro870 controllers.

Use Modems with Micro800 Controllers

Explains the use of dial-up, leased-line, and radio modems for Micro800 controller communication via serial ports.

Configure Serial Port

Guides users on configuring the serial port as CIP Serial, Modbus RTU, or ASCII, including advanced parameters.

Configure Ethernet Settings

Provides instructions for configuring the controller's Ethernet port settings, including IP addresses, subnet masks, and gateways.

Micro870 Controller Distributed Network Protocol

Channel Configuration for DNP3 Slave

Details how to configure the serial and Ethernet ports for DNP3 Slave communication on Micro870 controllers.

Ethernet Layer Configuration

Explains how to enable DNP3 over IP protocol by selecting DNP3 over IP Enable in the Ethernet configuration.

DNP3 Slave Application Layer Configuration

Covers application layer configuration for DNP3 Slave, including driver, node address, baud rate, and parity.

DNP3 Objects and Controller Variables

Explains DNP3 objects and how they map to controller variables, including data types and configuration.

Event Reporting

Covers how to generate DNP3 events from data objects and report them via polled or unsolicited responses.

Diagnostics

Details how to view diagnostic counters and errors for various communication channels in DNP3 Slave.

Program Execution in Micro800

Overview of Program Execution

Provides a general overview of how programs run and execute on a Micro800 controller, including scan cycles and POU execution.

Optional Module

Explains the controller's behavior when plug-in or expansion I/O modules are missing and optional module configuration.

Controller Load and Performance Considerations

Discusses how various activities like interrupts and communication impact controller load and program scan cycle time.

Variable Retention

Details how variables retain their values after a power cycle across different Micro800 models, including user-created variables.

Guidelines and Limitations for Advanced Users

Offers programming advice and outlines limitations for advanced users when working with Micro800 controllers.

Motion Control

PTO Motion Control

Explains the use of Pulse Train Outputs (PTO) for motion control and generating pulses for servo drives.

Use the Micro800 Motion Control Feature

Introduces the fundamental elements and components of the Micro800 motion control feature, including axes and function blocks.

Input and Output Signals

Describes the signals required for each motion axis, including fixed PTO signals and configurable I/O.

Use the High-Speed Counter and Programmable Limit Switch

High-Speed Counter Overview

Introduces the High-Speed Counter (HSC) feature, its hardware and software components.

Programmable Limit Switch Overview

Explains how to configure the High-Speed Counter to operate as a Programmable Limit Switch (PLS).

What is High-Speed Counter?

Defines the purpose and function of the High-Speed Counter in detecting pulses and initiating control operations.

HSC Inputs and Wiring Mapping

Details the input mapping for high-speed counters across different Micro8xx controller models.

HSC Interrupts

Provides information on configuring and using HSC interrupts to execute user logic on specific events.

Programmable Limit Switch (PLS) Function

Explains how to configure the High-Speed Counter to operate as a PLS using preset and output data.

Controller Security

Protected Mode

Explains how controller operations are restricted based on the operating mode for secure operation.

Exclusive Access

Describes how only one software session gets exclusive access to the controller for configuration.

Password Protection

Details how to set a password to restrict access to programming software connections.

Work with a Locked Controller

Provides workflows for uploading from and debugging password-protected controllers.

Download to a Password-Protected Controller

Guides users on downloading a project to a controller that is secured with a password.

Configure Controller Password

Explains how to set, change, and clear controller passwords for security and exclusive access.

Using microSD Cards

Overview

Provides a brief overview of microSD card support on Micro830, Micro850, and Micro870 controllers.

Project Backup and Restore

Explains how to back up and restore projects using the microSD card via software or file.

Power-up Settings in ConfigMeFirst.txt

Describes how to configure controller settings using the ConfigMeFirst.txt file on the microSD card for power-up operations.

Data Log

Covers the feature for capturing global and local variables with timestamps into the microSD card for data logging.

Recipe

Explains how to store and load lists of data to and from recipe files using the RCP instruction and microSD card.

Modbus Mapping for Micro800

Modbus Mapping

Provides information on Modbus RTU and TCP protocols, including mapping and supported data types for Micro800 controllers.

Endian Configuration

Explains the big-endian byte ordering used by Modbus and how Micro800 controllers handle it.

Mapping Address Space and Supported Data Types

Details how symbolic variable names are mapped to physical Modbus addresses and supported data types.

Quickstarts

Flash Upgrade Your Micro800 Firmware

Guides users on updating controller firmware using Connected Components Workbench software via USB or microSD card.

Establish Communications Between RSLinx and a Micro830 Micro850 Micro870 Controller through USB

Provides steps to establish communication between RSLinx Classic and Micro8xx controllers using a USB connection.

Configure Controller Password

Explains how to set, change, and clear controller passwords for security and exclusive access.

Use the High-Speed Counter

Guides users on creating an HSC project, assigning variables, and using HSC function blocks for counting and PLS applications.

Forcing IOs

Explains how to logically force I/O variables and understand the behavior of forcing inputs and outputs.

Use Run Mode Change

Details how to make logic modifications to a running project and test them on the controller without disconnecting.

User Interrupts

Information About Using Interrupts

Explains fundamental properties of user interrupts, including what they are and how they function within the controller.

User Interrupt Instructions

Describes instructions like STIS, UID, UIE, UIF, and UIC for managing user interrupts.

Using the Selectable Timed Interrupt (STI) Function

Covers the configuration and status management of the Selectable Timed Interrupt (STI) function for time-sensitive logic.

EII Function Configuration and Status

Explains how to configure and monitor Event Input Interrupts (EII) and their status for detecting field device events.

Troubleshooting

Status Indicators on the Controller

Provides a guide to understanding the status LEDs on Micro830, Micro850, and Micro870 controllers for diagnostics.

Error Codes

Lists common error codes, their descriptions, and recommended actions for recovery.

Fault Types

Explains the two basic types of faults: recoverable and non-recoverable, and how to identify them.

Corrective Action for Recoverable and Non-recoverable Faults

Provides steps for resolving recoverable and non-recoverable faults, including logging and software actions.

Retrieve a Fault Log

Guides users on how to retrieve a fault log from the controller using Connected Components Workbench software.

PID Function Blocks

IPIDCONTROLLER Function Block

Introduces the IPIDCONTROLLER function block, comparing it to standard PID and highlighting auto-tune capabilities.

PID Function Block

Details the arguments and parameters used within the PID function block for process control.

How to Autotune

Guides users through the process of performing auto-tuning for PID controllers by verifying system constancy and setting parameters.

System Loading

Calculate Total Power for Your Micro830 Micro850 Micro870 Controller

Provides a formula and examples for calculating the total power requirements of the controller system, including main unit, plug-ins, and expansion I/O.

Connect to Networks using DF1

DF1 Full-Duplex Protocol

Explains the DF1 Full-Duplex protocol for point-to-point connections and its support for data transparency.

DF1 Half-Duplex Protocol

Details the DF1 Half-Duplex protocol for multi-drop networks and its operation, including controller capabilities.

Configure DF1 Half-Duplex Parameters

Guides users on configuring parameters for DF1 Half-Duplex communication, including RTS/CTS and delay settings.

Configure a Standard-Mode DF1 Half-Duplex Master Station

Explains how to set up a master station for general point-to-multipoint configurations using standard communication.

Configure a Slave Station

Provides steps to configure the controller as a slave station for DF1 communication, including baud rate, parity, and node address.

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