Section 06 TRANSMISSION
Subsection 05 (BRAKE)
2
A34D0ZA
1
3
1. Caliper
2. Pad pins
3. Brake pads
– Remove the brake pads no. 9.
Inspection
Brake pads no. 9 must be replaced when lining is
1.5 mm (1/16 in) thick or less.
CAUTION: Brake pads must always be replaced
in pairs.
A
A34D10A
A. 1.5 mm (1/16 in) minimum
Installation
Push caliper piston inwards before installing brake
pads.
NOTE: To avoid damaging the piston, use an old
pad to push it into the caliper.
Make sure that pad spring no. 15 is in position as
shown in the following picture.
A34D11A
1
2
1. Piston
2. Pad spring
Install new brake pads.
WARNING
Avoid getting fluid, oil or grease on brake
pads. Contaminated brake pads can affect
stopping capacities.
Install new pad pins by pushing in the pads against
pad spring to align pad slots in the pads and caliper
body.
Install caliper so that the disc is centered between
pads. Refer to CALIPER.
NOTE: Be careful not to damage pads and make
sure pads are correctly inserted in their location.
After the job is completed, firmly press the brake
lever until both new pads are touching the brake
disc. Check for leaks and make sure the brakes
operate normally before driving. The pads must
rest flat on the disk.
BRAKE DISC
Removal
Brake disc no. 13 can be removed as follows:
– Detach caliper from brake support no. 10.
CAUTION: Do not let the caliper hang by the
hose and do not stretch or twist the hose.
– Remove elastic flanged nuts no. 16 to remove
the speed sensor no. 17.
Te m pla te 237
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