Section04ENGINE
Subsection 04 (REMOVAL AND INSTALLATION)
A32C0PA
529 035 953
Turn the engine support upside down and position
it on a workshop press. Make sure the bearing
support (P/N 529 035 953) is supporting the ball
bearing inner race.
Place an aluminum or brass protection cap over
splines of drive shaft.
Push the drive shaft into the supported ball bear-
ing.
Install ball bearing circlip.
Check for smooth drive shaft turning.
Installation
IMPORTANT: Loosely install the alternator belt on
multi-rib pulley before engine support reinstalla-
tion.
Remove seal carrier from PTO cover and install it
on the drive shaft.
A32C0RA
1
SEAL CARRIER INSTALLED ON DRIVE SHAFT
1. Alternator belt loosely installed
Loosely install a new collar on the seal carrier.
Once engine support is installed on the engine,
fasten the new collar to secure seal carrier boot to
PTO housing.
ENGINE INSTALLATION
Before engine installation make sure the engine
rubber mounts are in good condition. If not, re-
place damaged parts.
To install engine on vehicle, reverse removal pro-
cedure. However, pay attention, to all appropriate
component/system reinstallation procedures de-
scribed throughout this Shop Manual and to the
following:
Check pulley alignment and drive belt height.
NOTE: No sealant required on doughnut shaped
exhaust gasket.
WARNING
Install a new O-ring on fuel supply connector.
Refer to appropriate model-year Parts Cata-
log for the proper O-ring to be installed. Do
not substitute this O-ring with any other in-
cluding the one from SEA-DOO 1503 engine.
A34C0MA
1
1. O-ring on fuel supply connector
Do not forget to connect air temperature sensor to
air silencer otherwise a trouble code will appear.
86 Te m plat e
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