TABLE OF CONTENTS
SAFETY NOTICE .................................................................................. VIII
INTRODUCTION ................................................................................... IX
VEHICLE IDENTIFICATION NUMBER............................................................................ IX
VEHICLE IDENTIFICATION NUMBER LOCATION ............................................................. IX
IDENTIFICATION NUMBER MEANING.......................................................................... IX
ENGINE SERIAL NUMBER......................................................................................... X
ENGINE SERIAL NUMBER LOCATION........................................................................... X
LIST OF ABBREVIATIONS USED IN THIS MANUAL........................................................... X
ARRANGEMENT OF THIS MANUAL............................................................................ XI
GENERAL INFORMATION......................................................................................... XII
ILLUSTRATIONS AND PROCEDURES .......................................................................... XII
SELF-LOCKING APPLICATION PROCEDURE................................................................... XII
LOCTITE
®
APPLICATION PROCEDURE ......................................................................... XII
THREADLOCKER ................................................................................................... XII
STRIPPED THREAD REPAIR ..................................................................................... XIV
GASKET COMPOUND ............................................................................................ XIV
MOUNTING ON SHAFT .......................................................................................... XV
CASE-IN COMPONENTS......................................................................................... XV
TIGHTENING TORQUE ........................................................................................... XVI
01 SERVICE TOOLS AND SERVICE PRODUCTS
01 – SERVICE TOOLS ............................................................................................... 1
ENGINE — MANDATORY TOOLS ................................................................................... 1
ENGINE — RECOMMENDED TOOLS............................................................................... 4
TRANSMISSION — MANDATORY TOOLS ......................................................................... 9
TRANSMISSION — RECOMMENDED TOOLS.................................................................... 10
SUSPENSION — MANDATORY TOOLS ........................................................................... 14
SUSPENSION — RECOMMENDED TOOLS....................................................................... 15
VEHICLE — RECOMMENDED TOOLS............................................................................. 18
02 – SERVICE PRODUCTS........................................................................................ 21
02 MAINTENANCE
01 – MAINTENANCE CHART..................................................................................... 29
02 – STORAGE ..................................................................................................... 33
GENERAL............................................................................................................. 33
FUEL STABILIZER.................................................................................................... 33
COOLING SYSTEM .... . .. .. . .. .. . . . .. . .. .. . .. . . .. . .. .. . .. .. . .. .. . .. .. ..... .. . .. .. . .... . .. .. . .. .. . . . .. .. . .. .. . . . .. . .. 33
ENGINE OIL CHANGE AND FILTER ................................................................................ 33
ENGINE LUBRICATION.............................................................................................. 33
ENGINE COMPARTMENT........................................................................................... 34
PULLEY PROTECTION............................................................................................... 34
BATTERY.............................................................................................................. 34
VEHICLE CLEANING................................................................................................. 34
RAGS IN AIR INTAKE AND EXHAUST SYSTEM . .. . . . .. .. . .. .. . . . .. .. . .. .. . .... . .. .. . .. .... . .. .. . .. .. . .. .. . .. .. . .. 35
VEHICLE PROTECTION.............................................................................................. 35
03 – PRESEASON PREPARATION............................................................................... 37
AIR FILTER CLEANING .............................................................................................. 37
RAGS IN AIR INTAKE AND EXHAUST SYSTEM . .. . . . .. .. . .. .. . . . .. .. . .. .. . .... . .. .. . .. .... . .. .. . .. .. . .. .. . .. .. . .. 37
CLEANING OF DRIVE AND DRIVEN PULLEYS.................................................................... 37
CLEANING OF BRAKE DISKS... . .. .. . .... . .. .. ..... .. . .. ..... .. . .. .... . .. .. . .... . .. .. . .... .. . .. ... .. .. . .. ... .. .. . .. 37
DRIVE BELT AND FINAL DRIVE BELT CONDITION............................................................... 37
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