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Ski-Doo 2005 SUMMIT HIGHMARK User Manual

Ski-Doo 2005 SUMMIT HIGHMARK
343 pages
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Table of Contents

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Ski-Doo 2005 SUMMIT HIGHMARK Specifications

General IconGeneral
BrandSki-Doo
Model2005 SUMMIT HIGHMARK
CategoryOffroad Vehicle
LanguageEnglish

Summary

SAFETY NOTICE

INTRODUCTION

VEHICLE IDENTIFICATION NUMBER

Explains the location and meaning of the vehicle identification number.

ENGINE SERIAL NUMBER

Details the location of the engine serial number.

LIST OF ABBREVIATIONS USED IN THIS MANUAL

Provides a list of abbreviations and their meanings used throughout the manual.

ARRANGEMENT OF THIS MANUAL

Describes the typical page layout and components within the manual.

GENERAL INFORMATION

Contains general information about the manual's content and BRP's policies.

ILLUSTRATIONS AND PROCEDURES

Explains the purpose and interpretation of illustrations and procedures in the manual.

SELF-LOCKING FASTENERS PROCEDURE

Details common application procedures for self-locking fasteners.

LOCTITE APPLICATION PROCEDURE

Describes common application procedures for Loctite products.

STRIPPED THREAD REPAIR

Provides instructions for repairing stripped threads.

GASKET COMPOUND

Explains the application of gasket compound for various parts.

MOUNTING ON SHAFT

Details procedures for mounting components on shafts.

CASE-IN COMPONENTS

Covers the procedure for case-in components, specifically metallic gaskets.

TIGHTENING TORQUE

Provides information and tables for fastener tightening torque specifications.

Section 01 MAINTENANCE

Subsection 01 (MAINTENANCE CHART)

Presents a detailed maintenance chart for various intervals and systems.

Subsection 02 (STORAGE)

Provides procedures and guidelines for proper snowmobile storage.

Subsection 03 (PRESEASON PREPARATION)

Outlines the necessary steps for preparing the snowmobile after storage.

Section 02 ENGINE

Subsection 01 (LEAK TEST)

Details procedures for performing engine leak tests using a vacuum/pressure kit.

Subsection 02 (AIR INTAKE SYSTEM)

Covers the removal and installation of air filter and intake silencer components.

Subsection 03 (EXHAUST SYSTEM)

Provides service tools and products for the exhaust system, including tuned pipe and muffler.

Subsection 04 (ENGINE REMOVAL AND INSTALLATION)

Details the step-by-step procedure for removing and installing the engine.

Subsection 05 (MAGNETO SYSTEM)

Covers the inspection, cleaning, and removal/installation of the magneto flywheel, stator, and CPS.

Subsection 06 (E-RAVE SYSTEM)

Provides procedures for E-RAVE system dynamic test, cable adjustment, and component removal.

Subsection 07 (TOP END)

Details inspection, disassembly, and assembly of top-end engine components like cylinder head and piston.

Subsection 08 (BOTTOM END)

Covers procedures for bottom end components, including crankshaft, bearings, and crankcase.

Subsection 09 (ENGINE MEASUREMENT)

Explains how to measure engine components like cylinder head warpage and piston clearance.

Subsection 10 (COOLING SYSTEM)

Provides procedures for cooling system leak testing, draining, and refilling.

Subsection 11 (REWIND STARTER)

Details the removal, rope replacement, disassembly, and assembly of the rewind starter.

Subsection 12 (OIL INJECTION SYSTEM)

Covers the oil injection system, including removal, testing, and adjustment procedures.

Section 04 ENGINE MANAGEMENT (SDI)

Subsection 01 (OVERVIEW)

Provides an overview of the SDI engine management system, its components, and operating principles.

Subsection 02 (DIAGNOSTIC PROCEDURE)

Details diagnostic procedures, including troubleshooting charts and EMS fault codes.

Subsection 03 (COMPONENT INSPECTION, REPLACEMENT AND ADJUSTMENT)

Covers inspection, replacement, and adjustment of various engine management system components.

Section 05 ELECTRICAL SYSTEM

Subsection 01 (IGNITION SYSTEM)

Details the ignition system, including testing procedures, spark plugs, and timing.

Subsection 02 (CHARGING SYSTEM)

Covers the charging system, including stator, voltage regulator, and battery testing/charging.

Subsection 03 (STARTING SYSTEM)

Provides procedures for testing and troubleshooting the starting system components.

Subsection 05 (ACCESSORIES AND LIGHTING SYSTEM)

Details testing and replacement procedures for various accessories and lighting system components.

Section 06 DRIVE SYSTEM

Subsection 01 (DRIVE BELT)

Covers drive belt inspection, application chart, and height measurement/adjustment.

Subsection 02 (DRIVE PULLEY)

Provides detailed procedures for drive pulley disassembly, assembly, and adjustment.

Subsection 03 (DRIVEN PULLEY)

Details the disassembly, cleaning, inspection, and installation of the driven pulley.

Subsection 04 (PULLEY ALIGNMENT)

Explains the procedure for checking and adjusting pulley alignment.

Subsection 05 (BRAKE)

Covers brake system components, including fluid, pads, caliper, and disc.

Subsection 06 (CHAINCASE)

Provides procedures for chaincase oil change, drive chain adjustment, and cover removal.

Subsection 07 (DRIVE AXLE)

Details the removal, assembly, lubrication, and adjustment of the drive axle.

Subsection 08 (TRACK)

Covers track removal, installation, adjustment, and maintenance procedures.

Section 07 REAR SUSPENSION

Subsection 01 (SC SUSPENSION)

Details removal and installation procedures for SC suspension components and arms.

Subsection 02 (SC 4 SUSPENSION)

Covers removal and installation of SC 4 suspension components, including arms and shock absorbers.

Subsection 03 (SHOCK ABSORBER INSPECTION AND SERVICING)

Provides procedures for shock absorber inspection, disassembly, assembly, and recharging.

Section 08 STEERING/FRONT SUSPENSION

Subsection 01 (STEERING SYSTEM)

Covers steering system disassembly, assembly, inspection, adjustment, and lubrication.

Subsection 02 (FRONT SUSPENSION)

Details front suspension disassembly, assembly, inspection, and adjustment procedures.

Section 09 BODY/FRAME

Subsection 01 (BODY)

Covers body component removal and installation, including decal, hood, bumper, and plastic parts.

Subsection 02 (FRAME)

Details frame cleaning, welding, and component replacement procedures.

Section 10 TECHNICAL DATA

Subsection 01 (MACH Z/SUMMIT 1000 SDI)

Provides technical data and specifications for MACH Z and SUMMIT 1000 SDI models.

Section 11 WIRING DIAGRAMS

Subsection 01 (WIRING DIAGRAMS)

Contains wiring diagrams, color codes, connector housing areas, and symbols description.

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