Section 06 DRIVE SYSTEM
Subsection 07 (DRIVE AXLE)
REMOVAL
Remove battery, battery rack and toe-hold to gain
access.
Drain oil from chaincase. Remove chaincase cov-
er. On Summit series, release drive chain ten-
sion.
Raise and block rear of vehicle off the ground.
Remove suspension. Refer to proper subsection.
Remove driven pulley. Refer to DRIVEN PULLEY.
Remove speedometer sensor no. 1, outer flange
no. 2 and circlip no. 3 from left side.
1
A33D17A
TYPICAL
1. Circlip
Unscrew then pull speedometer magnetic adapter
no. 4 from drive axle no. 5.
Remove chain and sprockets then circlip from
right side.
Release drive axle sprocket from track and at the
same time, push the drive axle no. 5 toward the
right side. Drive axle bearing in chaincase will fall
off.
Sprocket and Half-Sprocket
To remove press fit sprockets no. 6 and no. 7,use
a press and a suitable support as illustrated.
A33D0LA
TYPICAL — SUPPORT SPROCKET NEAR HUB
ASSEMBLY
CAUTION: The same sprocket must not be
pressed twice on the axle. When sprocket
has been removed from drive axle, use a new
sprocket at the installation.
DriveAxleandSprocket
To assemble press fit sprockets no. 6 and no. 7,
use a press and a suitable pipe as illustrated.
Sprockets must be assembled according to the
following dimensions measured from drive axle
end.
236 mmr2005-137
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