Section02ENGINE
Subsection 12 (OIL INJECTION SYSTEM)
GENERAL
During assembly/installation, use the torque val-
ues and service products as in the exploded
views.
Clean threads before applying a threadlocker. Re-
fer to SELF-LOCKING FASTENERS and LOCTITE
APPLICATION at the beginning of this manual for
complete procedure.
WARNING
Torque wrench tightening specifications
must strictly be adhered to.
Locking devices (e.g.: locking tabs, elastic
stop nuts, self-locking fasteners, etc.) must
be installed or replaced with new ones where
specified. If the efficiency of a locking device
is impaired, it must be renewed.
WARNING
Wipe off any oil spills. Oil is highly
flammable.
OIL TYPE
MODEL OIL TYPE
2-TEC SDI
XP-S synthetic 2-stroke oil or XP-S
synthetic blend 2-stroke oil
(1)
(1) CAUTION: The XP-S synthetic 2-stroke oil
and the XP-S synthetic blend 2-stroke oil are
specially formulated and tested for the severe
requirement of these engines. Use of any
other brand two-stroke oil may void the limited
warranty. Use only XP-S synthetic 2-stroke
oil or XP-S synthetic blend 2-stroke oil. There
is no known equivalent on the market for the
moment. If a high quality equivalent were
available, it could be used.
OIL SYSTEM LEAK TEST
The following test will indicate any leak from oil
reservoir no. 1 and all other component of oil sys-
tem.
Install on oil reservoir special cap of leak testing
kit (P/N 529 033 100).
529 033 100
Install hose pincher (P/N 295 000 076) on oil reser-
voir check valve outlet hose no. 2.
295 000 076
2
A33D12A
1
TYPICAL
1. Special cap on reservoir
2. Hose pincher on check valve outlet hose
Remove air silencer and throttle body. Lift engine
to gain access to the oil pump hoses. Install small
hose pincher (P/N 295 000 076) on outlet hoses.
mmr2005-122 97
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