Section02ENGINE
Subsection 03 (EXHAUST SYSTEM)
1
A32C66A
1. Align notches
If the gaskets are damaged, replace them.
Use RTV sealant (P/N 293 800 090) on doughnut
gasket prior to install tuned pipe.
Install all exhaust springs using exhaust spring in-
staller/remover (P/N 529 035 989).
MANIFOLD
Removal
Remove:
– tuned pipe no. 2
– doughnut shaped exhaust gasket no. 3
– manifold screws no. 5
CAUTION: On engines with 6 mm (1/4 in)
screws, heat screws for 30 seconds before
loosening to prevent screw breakage.
– manifold no. 6
– gaskets no. 7.
Inspection
Check if the manifold is cracked or damaged. Re-
place if necessary.
Installation
Install the manifold with new gaskets.
Torque manifold screws no. 5 following this se-
quence.
A35C2GA
1 3 57
8 6 42
Install tuned pipe.
MUFFLER
Identification
Each muffler is identified by a number. To use the
proper muffler with the proper vehicle, check the
number on the welded clamp at the end of muffler.
This number depicts the 6 last numbers of BRP
part number.
A33C2MA
TYPICAL
Removal
Remove tuned pipe no. 2.
22 mmr2005-114
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