Ski-Doo 2005 SUMMIT HIGHMARK User Manual

TABLE OF CONTENTS
SAFETY NOTICE ................................................................................... IX
INTRODUCTION .................................................................................... X
VEHICLE IDENTIFICATION NUMBER............................................................................. X
ENGINE SERIAL NUMBER......................................................................................... X
LIST OF ABBREVIATIONS USED IN THIS MANUAL........................................................... X
ARRANGEMENT OF THIS MANUAL............................................................................ XII
GENERAL INFORMATION........................................................................................ XIV
ILLUSTRATIONS AND PROCEDURES ......................................................................... XIV
SELF-LOCKING FASTENERS PROCEDURE ................................................................... XIV
LOCTITE APPLICATION PROCEDURE.......................................................................... XV
THREADLOCKER .................................................................................................. XV
STRIPPED THREAD REPAIR ..................................................................................... XVI
GASKET COMPOUND ........................................................................................... XVII
MOUNTING ON SHAFT ......................................................................................... XVII
CASE-IN COMPONENTS....................................................................................... XVIII
TIGHTENING TORQUE ......................................................................................... XVIII
01 MAINTENANCE
01 – MAINTENANCE CHART....................................................................................... 1
02 – STORAGE ....................................................................................................... 3
GENERAL.............................................................................................................. 3
ENGINE ................................................................................................................ 3
FUEL SYSTEM. . . . .... ..... ..... ..... ..... ..... .... . .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .. .. . . . .. . .. . 4
DRIVE SYSTEM ....................................................................................................... 4
STEERING/FRONT SUSPENSION . ..... ..... .. .. . .. .. . .... . .... . .... ..... . . . .... . .... . .... ..... . . . .... . .... . .... . .. . 5
SUSPENSION.... . .... ..... . . . .... . .... . .... . .... . . . .... . .... . .... . .. .. .. . .... . .... . .... . .... . . . .... . .... . .... . .... . .. . 5
ELECTRICAL........................................................................................................... 5
VEHICLE ............................................................................................................... 5
03 – PRESEASON PREPARATION................................................................................. 7
ENGINE ................................................................................................................ 7
FUEL SYSTEM. . . . .... ..... ..... ..... ..... ..... .... . .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .. .. . . . .. . .. . 7
DRIVE SYSTEM ....................................................................................................... 8
ELECTRICAL SYSTEM.... ..... ..... ... .. . . . .. . . .. . .. . . . .. . . . .... . .... ..... ..... ..... ..... .... . .... . .... . .... . .... . ... 8
VEHICLE ............................................................................................................... 8
02 ENGINE
01 – LEAK TEST ...................................................................................................... 9
LEAK TEST............................................................................................................. 9
PREPARATION ........................................................................................................ 9
PROCEDURE ......................................................................................................... 11
FINALIZING REASSEMBLY. . .... . .. .. . .... . .... ..... ..... . . . .... . .... ..... ..... . . . .... . .... ..... ... .. .. . .. .. . .. .. . .. 13
ENGINE LEAK VERIFICATION FLOW CHART ..................................................................... 14
02 – AIR INTAKE SYSTEM........................................................................................ 15
AIR FILTER/AIR INTAKE SILENCER REMOVAL (BODY SIDE).................................................... 16
AIR FILTER/AIR INTAKE SILENCER INSTALLATION (BODY SIDE)............................................... 16
AIR INTAKE SILENCER REMOVAL (ENGINE SIDE) ............................................................... 16
AIR INTAKE SILENCER INSTALLATION (ENGINE SIDE).......................................................... 17
ADAPTOR PLATE REMOVAL ....................................................................................... 17
ADAPTOR PLATE INSTALLATION .................................................................................. 17
INTAKE DEFLECTOR/FILTER REMOVAL........................................................................... 17
I

Ski-Doo 2005 SUMMIT HIGHMARK Specifications

General

Brand	Ski-Doo
Model	2005 SUMMIT HIGHMARK
Category	Offroad Vehicle
Language	English