Section02ENGINE
Subsection 04 (ENGINE REMOVAL AND INSTALLATION)
REMOVAL FROM VEHICLE
Place vehicle at workstation that will have access
to an engine-lifting hoist.
Remove the following:
– windshield
– RH and LH side panels.
NOTE: On LH side panel, unplug APS (Air Pres-
sure Sensor) connector.
Using B.U.D.S., release fuel pressure from fuel
system. Refer to COMPONENT INSPECTION
AND ADJUSTMENT.
Disconnect BLACK (-) cable from battery, then the
RED (+) cable.
WARNING
Always disconnect battery or starter cables
exactly in the specified order, BLACK (-) cable
first. It is recommended to disconnect elec-
trical connections prior to disconnecting fuel
lines.
Removetunedpipeandmuffler. RefertoEX-
HAUST SYSTEM sub-section.
A35C1VA
1
REMOVE
1. Tuned pipe and muffler
On Right Side of Vehicle, do the Following:
Drain cooling system. Refer to COOLING SYS-
TEM sub-section.
Unplug from the coolant reservoir the following:
A35C1WA
2
1
3
4
UNPLUG
1. Engine inlet hose
2. Heat exchanger outlet hose
3. Bleed hose
4. Throttle body inlet hose
Remove coolant reservoir.
Unplug engine outlet hose.
1
A35C1XA
UNPLUG
1. Engine outlet hose
Unplug the following connectors:
– magneto
– crankshaft position sensor (CPS)
– coolant temperature sensor (CTS)
– spark plug cables
– knock sensor
– ground cable from engine to frame.
mmr2005-115 27
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