Section07ELECTRICALSYSTEM
Subsection 02 (BATTERY)
STATE OF CHARGE VOLTAGE READING ACTION CHARGE TIME*
100% 12.8 - 13.0 V None None required
75% – 100% 12.5 - 12.8 V Needs charge 3 - 6 hours
50% – 75% 12.0 - 12.5 V Needs charge 5 - 11 hours
25% – 50% 11.5 - 12.0 V Needs charge
At least 13 hours then verify
state of charge
0% – 25% 11.5 V or less Needs charge 20 hours
*Charge time using constant current charger at standard amps specified on top of battery. Charging
times can vary depending on type of charger. Follow the charger’s instruction.
BATTERY CHARGING
CAUTION: Do not ever pry the sealing strip off
or add any other fluid to this battery.
CAUTION: Watch charging times carefully. Al-
ways stop charging if the battery becomes re-
ally warm to the touch. Let it cool down before
resuming charging.
Always verify battery state of charge one or two
hours after end of charging.
NOTE: When using an automatic charger, refer to
charger manufacturer’s instructions.
NOTE: When using a constant current charger, fol-
low the recommendation in the above table.
BATTERY STORAGE
Disconnect and remove battery from the vehicle.
The battery must always be stored in fully charged
condition.
Clean battery posts and cable terminals using a
wire brush. Apply a light coat of dielectric grease
(P/N 293 550 004) or petroleum jelly on posts.
Clean battery casing using a solution of baking
soda and water. Rinse battery with clear water
and dry well using a clean cloth.
Charge the battery every month if stored at tem-
perature below 15°C(60°F).
Charge the battery every two week if stored at
temperature above 15°C(60°F).
ACTIVATION OF NEW BATTERY
WARNING
Never charge or boost battery while installed
on vehicle.
Refer to battery manufacturer’s instructions.
INSTALLATION OF BATTERY
Install the battery in the battery support with its
posts facing rear of vehicle.
Connect RED positive cables to positive battery
terminal. Connect RED wires (coming from 50 A
and 60 A fuses).
Connect BLACK negative cable LAST.
WARNING
Battery BLACK negative cable must always be
disconnected first and connected last.
WARNING
Never charge or boost battery while installed
on vehicle.
Cover the RED positive terminal with rubber boot.
Install the battery retainer and the retainer rods.
Apply silicone dielectric grease (P/N 293 550 004)
on battery posts and connectors.
CABLE TERMINAL INSTALLATION
Carefully strip the wire approximately to 13 mm
(1/2 in) in length, using a wire stripping tool or
sharp blade/knife.
A32E2QA
A
A. 13 mm (1/2 in)
252 Te m plat e