Section 06 TRANSMISSION
Subsection 06 (GEARBOX AND FINAL DRIVE BELT)
Remove the input no. 2 and output no. 3 shafts
together.
Remove the fork axle no. 4.
Discard all oil seals.
Use a workshop press to remove ball bearings
from shafts.
INSPECTION
Bearings
Check bearing condition. There must be no dis-
coloration, missing balls or rollers, broken cages,
etc.. Replace damaged bearings.
Sprockets and Gears
Check teeth and splines. Replace damaged parts.
ASSEMBLY
When pressing the LH side ball bearing, respect
a side play of 0.2 to 0.4 mm (.008 to .016 in) be-
tween input shaft counterbore and the sprocket.
A34D0HA
1
A
2
1. Input shaft
2. Sprocket
A. 0.2 to 0.4 mm (.008 to .016 in)
Note position of oil seal no. 5. Refer to following
photo.
Install stopper no. 6 in gearbox housing before
closing gearbox.
Apply Loctite 518 (P/N 293 800 038) on sealing
surface.
Tighten cover screws in a crisscross sequence.
2
A34D0KA
1
1. Stopper no. 6
2. Oil seal no. 5
INSTALLATION
Reverse removal procedure. Pay attention to the
following.
Readjust final drive belt deflection. Refer to DE-
FLECTION ADJUSTMENT.
Readjust shifter. Refer to SHIFTER ADJUST-
MENT.
FINAL DRIVE BELT
INSPECTION
Working underneath of vehicle, remove the bot-
tom protective plate.
A34D0QA
BOTTOM PROTECTIVE PLATE REMOVED
Te m pla te 245
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