Suzuki AN400 - Default Chapter; General Information

Table of Contents 0- i
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Section 0
CONTENTS
General Information
General Information ................................ 0A-1
General Description .............................................0A-1
Symbols .............................................................. 0A-1
Abbreviations ...................................................... 0A-2
Vehicle Side View ............................................... 0A-3
Vehicle Identification Number ............................. 0A-3
Fuel / Oil / Engine Coolant Recommendation .....0A-3
Engine Coolant Recommendation ...................... 0A-4
BREAK-IN Procedures........................................ 0A-4
Country and Area Codes .................................... 0A-5
Wire Color Symbols ............................................ 0A-5
Warning, Caution and Information Labels
Location ............................................................ 0A-6
Component Location ...........................................0A-7
Electrical Components Location ......................... 0A-7
Specifications.......................................................0A-9
Specifications ...................................................... 0A-9
Special Tools and Equipment ...........................0A-11
Special Tool ...................................................... 0A-11
Maintenance and Lubrication................. 0B-1
Precautions...........................................................0B-1
Precautions for Maintenance .............................. 0B-1
General Description .............................................0B-1
Recommended Fluids and Lubricants................. 0B-1
Scheduled Maintenance ......................................0B-1
Periodic Maintenance Schedule Chart................ 0B-1
Lubrication Points ............................................... 0B-2
Repair Instructions ..............................................0B-2
Air Cleaner Element Removal and Installation ....0B-2
Air Cleaner Element Inspection .......................... 0B-3
Spark Plug Removal and Installation .................. 0B-3
Spark Plug Inspection and Cleaning...................0B-4
Valve Clearance Inspection and Adjustment ...... 0B-4
Fuel Line Inspection............................................ 0B-8
Evaporative Emission Control System (E-33
Only) ................................................................. 0B-8
Engine Oil and Filter Change .............................. 0B-9
Final Reduction Gear Oil Replacement.............0B-10
Cooling Fan Filter Removal and Installation .....0B-10
Cooling Fan Filter Inspection and Cleaning ......0B-10
Drive V-belt Removal and Installation ...............0B-11
Drive V-belt Inspection ......................................0B-11
Throttle Cable Play Inspection and
Adjustment ......................................................0B-11
Cooling System Inspection................................0B-11
Air Bleeding From the Cooling Circuit ...............0B-12
Radiator Hose Inspection..................................0B-13
Brake System Inspection ..................................0B-13
Brake Hose Replacement .................................0B-14
Air Bleeding from Brake Fluid Circuit ................0B-14
Brake Fluid Replacement..................................0B-14
Tire Inspection...................................................0B-15
Steering System Inspection ..............................0B-15
Front Fork Inspection ........................................0B-16
Rear Suspension Inspection .............................0B-16
Exhaust Pipe and Muffler Mounting
Inspection........................................................0B-16
Chassis Bolt and Nut Inspection .......................0B-17
Compression Pressure Check ..........................0B-19
Oil Pressure Check ...........................................0B-19
SDS Check........................................................0B-19
Automatic Clutch Inspection..............................0B-19
Parking Brake (Brake-lock) Inspection..............0B-20
Parking Brake (Brake-lock) Adjustment ............0B-20
Specifications.....................................................0B-21
Tightening Torque Specifications......................0B-21
Special Tools and Equipment ...........................0B-21
Recommended Service Material .......................0B-21
Special Tool ......................................................0B-21
Service Data ............................................. 0C-1
Specifications.......................................................0C-1
Service Data........................................................0C-1
Tightening Torque Specifications........................0C-7