1D-22 Engine Mechanical:
• Tighten the spring holder bolt to the specified torque.
Tightening torque
Spring holder bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
CAUTION
!
• When the cam chain tension adjuster has
been installed, check for cam chain
tension to determine if the tension adjuster
is functioning properly.
• Turn the crankshaft and check that all the
moving parts work properly.
• Inspect the valve clearance. Refer to “Valve
Clearance Inspection and Adjustment in Section 0B
(Page0B-4)”.
Cylinder Head Cover
• Install the gaskets (1) and (2) to the cylinder head
cover.
CAUTION
!
Replace the gaskets with the new ones.
• Apply bond to the cam end cap.
: Sealant 99000–31140 (SUZUKI Bond
1207B or equivalent)
• Replace the gaskets with new ones and apply engine
oil to both sides of them.
• Tighten the bolts to the specified torque.
Tightening torque
Cylinder head cover bolt (a): 14 N·m (1.4 kgf-m,
10.0 lb-ft)
• Install the spark plug.
Tightening torque
Spark plug: 11 N·m (1.1 kgf-m, 8.0 lb-ft)
Camshaft Inspection
B705H11406046
Refer to “Engine Top Side Disassembly (Page1D-16)”.
Refer to “Engine Top Side Assembly (Page1D-18)”.
Camshaft Identification
The exhaust camshaft has embossed letters “EX” and
automatic decomp. (1).
The intake camshaft has embossed letters “IN”.
Cam Wear
Check the camshaft for wear or damage.
Measure the cam height “a” with a micrometer.
Replace a camshaft if the cams are worn to the service
limit.
Special tool
: 09900–20202 (Micrometer (1/100 mm, 25 – 50
mm))
Cam height “a”
Service limit: (IN) 36.31 mm (1.430 in)
Service limit: (EX) 35.64 mm (1.403 in)
1
2
I705H1140030-02
(a)
I705H1140031-02
1
I705H1140037-01
“a”
I649G1140199-01
To Next Page
Loading...
