Suzuki AN400 - Front Brake Caliper Parts Inspection

4B-5 Front Brakes:
6) Remove the pin bolt from the front brake caliper
bracket.
Assembly
Assemble the front brake caliper in the reverse order of
disassembly. Pay attention to the following points:
• Wash the caliper bores and pistons with specified
brake fluid. Particularly wash the dust seal grooves
and piston seal grooves.
BF: Brake fluid (DOT 4)
CAUTION
!
• Wash the caliper components with fresh
brake fluid before reassembly. Never use
cleaning solvent or gasoline to wash them.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvent such as
gasoline, kerosine or the others.
• Apply the brake fluid to piston seals (1) and dust seals
(2).
CAUTION
!
Replace the piston seals (1) and dust seals
(2) with the new ones.
BF: Brake fluid (DOT 4)
• Install the piston seals as shown in the figure.
Tightening torque
Pin bolt (a): 18 N·m (1.8 kgf-m, 13.0 lb-ft)
Front Brake Caliper Parts Inspection
B705H14206014
Refer to “Front Brake Caliper Disassembly and
Assembly (Page4B-4)”
Inspect the following parts.
Brake Caliper Cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the caliper with a new one.
I705H1420014-01
I649G1420012-01
1
2
I649G1420013-01
(a)
I705H1420015-01
I705H1420016-01