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Suzuki AN400 - Final Gear Disassembly and Assembly

Suzuki AN400
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3A-4 Drive Chain / Drive Train / Drive Shaft:
Tighten the final gear cover bolt (1) to the specified
torque.
CAUTION
!
Tighten the final gear cover bolts diagonally
and evenly.
Tightening torque
Final gear cover bolt (a): 22 N·m (2.2 kgf-m, 16.0
lb-ft)
Tighten the oil drain plug (2) to the specified torque
and after filling oil through the level hole, also tighten
the level bolt (3) to the specified torque.
CAUTION
!
Replace the gasket washer with a new one.
Tightening torque
Oil drain plug (b): 12 N·m (1.2 kgf-m, 8.5 lb-ft)
Oil level bolt (c): 16 N·m (1.6 kgf-m, 11.5 lb-ft)
Final gear capacity (when replacing)
190 ml
Final Gear Disassembly and Assembly
B705H13106003
Refer to “Final Gear Assembly Removal and Installation
(Page3A-3)”.
Disassembly
Final gear cover
1) Remove the drive shaft (1) and O-ring (2) from the
final gear cover (3).
2) Remove the oil seal (4) using the special tool.
Special tool
(A): 09913–50121 (Oil seal remover)
3) Remove the bearing (5) and (6) using the special
tool.
Special tool
(B): 09921–20240 (Bearing remover set)
(a)
1
I705H1310033-01
(c)
3
(b)
2
I705H1310010-01
3
2
1
I705H1310011-02
(A)
4
I705H1310012-01
(B)
5
(B)
6
I705H1310013-01

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