1I-5 Starting System:
Assembly
Reassemble the starter motor in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-rings with new ones to prevent
oil leakage and moisture.
• Apply GREASE to the lip of the oil seal and bearing.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Fit the washer to the housing end correctly as shown.
• Apply a small quantity of moly paste to the armature
shaft.
: Moly paste 99000–25140 (SUZUKI Moly
paste or equivalent)
• Fit the projection of the starter motor case to the
depression of the housing end.
• Tighten the starter motor housing bolts.
Starter Motor Inspection
B817H21906004
Refer to “Starter Motor Disassembly and Assembly
(Page 1I-4)”.
Carbon Brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, replace the brush
holder set with a new one.
Measure the length “a” of the carbon brushes using a
vernier calipers. If the measurement is less then the
service limit, replace the housing end assembly with a
new one.
Brush length “a”
Service limit: 3.5 mm (0.14 in)
Special tool
: 09900–20102 (Vernier calipers (1/20 mm, 200
mm))
I717H1190006-01
I717H1190007-01
I717H1190008-01
I717H1190009-01
“a”
I717H1190010-01
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