Suzuki GSF650A - Conrod Removal and Installation

Engine Mechanical: 1D-67
• Install the washer (5) and thrust washer (6) onto the
countershaft.
NOTE
The chamfer side “B” of thrust washer
should face the crankcase side.
• Install the oil pump drive sprocket (7) to the
countershaft.
NOTE
Teeth “C” on the sprocket (7) must face the
clutch side.
• Pass the chain (8) between the oil pump drive and
driven sprockets.
• Install the spacer (9).
Clutch
• Install the clutch component parts (1). Refer to “Clutch
Installation in Section 5C (Page 5C-14)”.
Starter Motor
• Install the starter motor (1). Refer to “Starter Motor
Removal and Installation in Section 1I (Page 1I-4)”.
Engine Top Side
• Assembly the engine top side. Refer to “Engine Top
Side Assembly (Page 1D-26)”.
Conrod Removal and Installation
B817H21406037
Removal
1) Remove the crankshaft assembly from the
crankcase. Refer to “Engine Bottom Side
Disassembly (Page 1D-51)”.
2) Loosen the conrod cap bolts by using a 10 mm, 12
point socket wrench, and tap the conrod cap bolts
lightly with plastic hammer to remove the conrod
cap.
3) Remove the conrods and mark them to identify their
respective cylinders.
5
6
“B”
I717H1140186-01
7
8
9
“C”
I717H1140187-01
1
I717H1140188-01
1
I717H1140189-01
I717H1140190-01