Suzuki GSF650A - Rear Brake Caliper Disassembly and Assembly

Rear Brakes: 4C-4
Installation
Install the brake caliper in the reverse order of removal.
Pay attention to the following points:
• Tighten the sliding pin (1) to the specified torque.
Tightening torque
Rear brake caliper sliding pin (a): 27 N·m (2.7 kgf-
m, 19.5 lbf-ft)
• After setting the brake hose union to the stopper,
tighten the union bolt (2) to the specified torque.
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
Tightening torque
Brake hose union bolt (b): 23 N·m (2.3 kgf-m, 16.5
lbf-ft)
• Bleed air from the brake system after installing the
caliper. Refer to “Brake System Inspection in Section
0B (Page 0B-18)”.
• Check the brake fluid leakage and brake operation.
WARNING
!
Brake fluid, if it leaks, will interfere with safe
running and discolor painted surfaces.
Check the brake hose and hose joints for
cracks and fluid leakage.
Rear Brake Caliper Disassembly and Assembly
B817H24306005
Refer to “Rear Brake Caliper Removal and Installation
(Page 4C-3)”.
Disassembly
1) Remove the pad spring (1) and rubber boot (2).
2) Remove the pad spring (3).
3) Remove the spacer (4) and rubber boot (5) from the
caliper.
4) Remove the slide pin (6).
(b)
2
(a)
1
I717H1430010-03
1
2
I717H1430011-01
3
I649G1430014-02
4
5
6
I649G1430015-03