Suzuki GSF650A - Clutch Master Cylinder; Clutch Lever Disassembly and Assembly

Clutch: 5C-8
Clutch Master Cylinder / Clutch Lever
Disassembly and Assembly
B817H25306009
Refer to “Clutch Master Cylinder Assembly Removal and
Installation (Page 5C-6)”.
Disassembly
1) Remove the clutch lever (1) and clutch lever position
switch (2).
2) Remove the reservoir cap (3), plate (4) and
diaphragm (5).
3) Pull out the push rod (6) and dust boot (7).
4) Remove the snap ring (8).
Special tool
: 09900–06108 (Snap ring pliers)
5) Remove the following parts from the master cylinder.
• Washer (9)
• Secondary cup (10)
• Piston (11)
• Primary cup (12)
• Spring (13)
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the clutch fluid off after
washing the components.
• When washing the components, use the
specified clutch fluid (Brake fluid). Never
use different types of fluid or cleaning
solvents such as gasoline, kerosine, etc.
• Apply brake fluid to the master cylinder
bore and all of the master cylinder
component to be inserted into the bore.
BF: Brake fluid (DOT 4)
1
2
I649G1530012-02
3
4
5
I649G1530013-02
6
7
8
I649G1530014-02
9
11
12
13
10
I649G1530015-02
I649G1530016-02