Suzuki GSF650A - Rear Brake Master Cylinder Disassembly and Assembly

Brake Control System and Diagnosis: 4A-14
Rear Brake Master Cylinder Disassembly and
Assembly
B817H24106016
Disassembly
1) Disconnect the reservoir hose (1).
2) Remove the lock-nut (2).
3) Remove the brake hose connector (3) and O-ring
(4).
4) Pull out the dust boot (5) and remove the snap ring
(6).
Special tool
: 09900–06108 (Snap ring pliers)
5) Remove the push rod (7), piston/cup set (8) and
spring (9).
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvents such as
gasoline, kerosine, etc.
• Apply brake fluid to the master cylinder
bore and all of the master cylinder
component to be inserted into the bore.
BF: Brake fluid (DOT 4)
• Apply grease to the push rod end.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
1
3
4
2
I718H1410059-04
5
6
I718H1410060-01
7
8
9
I649G1410035-02
I649G1410036-02
I649G1410041-03