1D-85 Engine Mechanical:
• Install the gear position switch.
• Install the gear position switch lead wire clamps.
• Apply a bond lightly to the groove of gear position
switch lead wire grommet.
: Sealant 99000–31140 (SUZUKI BOND
No.1207B or equivalent)
NOTE
• The flat surface of the clamp faces the lead
wire.
• After contacting the clamp to the stopper
“C” of the crankcase, tighten the clamp
bolt.
• Be sure to install the grommet (1) to the
crankcase.
Tightening torque
GP switch mounting bolt (a): 6.5 N·m (0.65 kgf-m,
4.7 lb-ft)
GP switch lead wire clamp bolt (b): 6.5 N·m (0.65
kgf-m, 4.7 lb-ft)
Oil Pump
• Install the new O-ring to the oil pump and apply
grease to it.
CAUTION
!
Use the new O-ring to prevent oil leakage.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
NOTE
Set the oil pump shaft end “A” to the water
pump shaft.
• Install the oil pump and tighten the bolts to the
specified torque.
Tightening torque
Oil pump mounting bolt (a): 10 N·m (1.0 kgf-m,
7.0 lb-ft)
“C”
1
I815H1140124-01
(b)
(a)
I823H1140255-02
“A”
I823H1140256-01
(a)
I823H1140257-02
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