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Yamaha E40J - Selecting the Reverse Gear Shims

Yamaha E40J
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Example:
If M1 is 25.30 mm and F is (+4), then
T1 = 25.70 + (+4)/100 22.30 mm
= 25.70 + 0.04 25.30 mm
= 0.44 mm
3. Select the forward gear shim(s) (T1) as
follows.
Example:
If T1 is 0.44 mm, then the forward gear
shim is 0.42 mm.
If T1 is 0.50 mm, then the forward gear
shim is 0.48 mm.
Selecting the reverse gear shims
1. Install the ball bearing onto the propeller
shaft housing.
2. Measure the bearing housing height (M2)
as shown.
LOWR
6-49
6F65G11
Lower unit
T2
6F660510
NOTE:
9 Select the shim thickness (T2) by using the
specified measurement(s) and the calcula-
tion formula.
9 Measure the bearing housing at three
points to find the height average.
3. Calculate the reverse gear shim thick-
ness (T2) as shown in the examples
below.
NOTE:
R is the deviation of the lower case dimen-
sion from standard. The R mark a is
stamped on the trim tab mounting surface of
the lower case in 0.01 mm units. If the R
mark is unreadable, assume that R is zero
and check the backlash when the unit is
assembled.
Calculation formula:
Forward gear shim thickness (T1) =
25.70 + F/100 M1
Available shim thicknesses:
0.05, 0.08, 0.12, 0.30, and
0.50 mm
Calculated numeral
Rounded numeral
at 1/100th place
1, 2 0
3, 4, 5 2
6, 7, 8 5
9, 10 8
6F660520
M2
1
2
Shimming plate 1: 90890-06701
Digital caliper 2: 90890-06704
R+2
F
P
6F660530
a

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