Do not attempt to straighten a bent handlebar
this may dangerously weaken it.
Handlebar Installation
1. Position the two steering post blocks properly
onto the handlebars.
Install the front block bolts first and evenly tighten the
bolts down. Evenly torque the 2 front bolts to 15--18
Nm (11--13 ft.lbs).
3.
Install the rear bolts and tighten evenly. Evenly torque
the 2 rear bolts to 15--18 Nm (11--13 ft.lbs.).
4. Install the four handlebar bolts and pod bracket loosely
into the blocks.
5. Install the handlebar pod and screws.
NOTE: There will be a slight gap on the backside of
the blocks after the procedure is performed.
6. Install both switch housings and master cylinders.
7. Lubricate the inside of the throttle grip with a thin coat
of grease and install it onto the handlebar.
8. Install throttle cables.
9.
_
Ensure the throttle grip operates smoothly.
10. Install left hand grip weight.
(0.04 ~ 0.12 in) of clearance a between the throttle grip
and the grip weight.
11. Install right hand grip weight. There should be 1 ~ 3
mm (0.04 ~ 0.12 in) of clearance a between the throttle
grip and the grip weight.
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General