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Architect i2000SR Service Manual

Architect i2000SR
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Service Manual i2000SR interface module
625798100.APS.5.doc Page 1 of 212
i2000SR IM
Service Manual for the i2000SR Interface Module
Document name: 625798100.APS.5.doc
Last revised(ISO 8601): 2007-10-31

Table of Contents

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Architect i2000SR Specifications

General IconGeneral
Measurement RangeVaries by assay
SensitivityVaries by assay
Incubation TimeVaries by assay
Sample TypesSerum, plasma, urine
Assay MenuImmunoassay, Clinical Chemistry
Assay TypeImmunoassay, Clinical Chemistry
Power Requirements200-240 VAC, 50/60 Hz

Summary

Overview

Identification Data

Provides identification details for the i2000SR Interface Module.

Warnings Concerning Safety

Lists critical safety warnings, including biohazard, electrical shock, and pinch hazards.

Laser Safety

Details laser classification and safety precautions for Class 2 lasers.

Description

i2000SR Interface Module

General purpose and overview of the i2000SR Interface Module (IM).

Tube Lanes

Description of the four transport belts and their specific functions.

Input and Output Areas

Details of carrier queues and manual input/output areas for sample handling.

Path of the APS Carriers

Carrier routing from the APS track into the i2000SR IM.

Path of the i2000SR IM Carriers

Carrier movement and routing within the i2000SR IM.

Process Controls

Overview of RFID antennae and optical sensors used for carrier detection.

Stop Gates

Description of pneumatic devices controlling carrier traffic on IM lanes.

Brief description of the stop gate devices

Detailed explanation of specific stop gate functions (G0, G1).

Diverters Description

Explanation of diverter gates (D0-D3) and their routing functions.

IM Antenna and Optical Sensors

Details on sensors for carrier and tube detection on the IM.

i2000SR Instrument Indicator Light (IM pole lamps) functioning

Explanation of the status indicator light lamps on the i2000SR IM.

Modes of Operation

Description of Run, Pause, and Exercise modes for the system.

i2000SR IM Pneumatics Components

Identification and overview of the i2000SR IM's pneumatic components.

i2000SR IM Electrical Components

Overview of the IM's electrical system and its block diagram.

MASTER CAN Board Description

Details on Master CAN board outputs, control commands, and functions.

SLAVE 0 CAN Board Description

Details on Slave 0 CAN board inputs, outputs, and functions.

SLAVE 1 CAN Board Description

Details on Slave 1 CAN board inputs and their functions.

Electrical Panel Connectors

Identification and purpose of various connectors on the electrical panel.

i2000SR IM Electrical Box startup

Steps for initializing the i2000SR IM electrical box.

Starting i2000SR IM in APS Mode

Procedure to start and initialize the i2000SR IM in APS mode.

Starting i2000SR IM in Standalone Mode

Procedure to start and initialize the i2000SR IM in standalone mode.

i2000SR IM Track Initialization

Steps to initialize the i2000SR IM track system.

Standalone mode initializing

Details on the initialization process in standalone mode.

APS mode initializing

Details on the initialization process in APS mode.

i2000SR IM exercise mode

Procedure to test system functionality in exercise mode.

Instructions for Assembly

i2000SR IM Parts Shipped

Lists components included in the shipment for the i2000SR IM.

Parts Shipped for a New Installation

Details specific parts shipped for new installations.

Parts Shipped for a Retrofit Installation

Details specific parts shipped for retrofit installations.

The 21 i2000SR IM Off-Line Carriers

Description of the 21 off-line carriers used by the i2000SR IM.

Assembly Procedure

Prerequisite

Lists required steps and checks before assembling the i2000SR IM.

Installation of the Instrument Indicator Light (pole lamps)

Procedure for installing the status indicator light assembly.

Installation of the i2000SR IM

Step-by-step procedure for installing the i2000SR IM module.

Pneumatic Connections

Details and instructions for making pneumatic connections for the IM.

Initial i2000SR Support Procedure

Electrical Connections

Details and instructions for making electrical connections for the IM.

i2000SR IM LUI Panel Installation Procedure

Procedure for installing the Local User Interface (LUI) panel.

i2000SR / i2000SR IM Alignment Procedure

Steps for aligning the i2000SR and i2000SR IM modules correctly.

i2000SR IM Horizontal Positioning Check

Procedure to check and adjust the horizontal positioning of the IM.

i2000SR IM Vertical Positioning Check

Procedure to check and adjust the vertical positioning of the IM.

Alignment of routine and STAT sampling probes, gates and antennae

Procedure for aligning sampling probes, gates, and antennae.

Install the Gap Filler

Procedure for installing the gap filler component between covers.

Initialize i2000SR IM

Procedure for initializing the i2000SR IM after installation.

Verify Config Wizard i2000SR Setting

Verifies configuration settings in the Config Wizard for i2000SR.

Modify Config Wizard for i2000SR

Describes how to modify settings in the Config Wizard.

Modify Instrument Queue for instrument following i2000SR

Adjusts instrument queue settings for tracking instruments.

Modify Instrument Setup.INI file

Describes modifications to the Instrument Setup.INI file.

Exercise i2000SR IM

Details how to use the i2000SR IM Track Exercise feature.

Verify carriers movement from the APS Track to i2000SR IM

Verifies proper carrier movement between APS and i2000SR IM.

Complete installation of i2000SR LAS

Finalizes LAS cover installation and verification procedures.

Retrofit of the I/O module pneumatic panel and circuit

Procedure for retrofitting the I/O module pneumatic panel.

IOM Pneumatic Panel Differences

Compares original and new IOM pneumatic panels.

Replacement Procedures

Replacement of i2000SR IM

Procedure for replacing the entire i2000SR IM module.

Replacement of i2000SR IM belts

Procedure for replacing the belts within the i2000SR IM.

Replacement of Light Pole Lamp

Procedure for replacing the instrument indicator light pole lamp.

Replacement of belts motor

Procedure for replacing the motors that drive the belts.

Replacement of motor belt group

Procedure for replacing the entire motor belt group assembly.

Replacement of disk motor

Procedure for replacing the motor that drives the disk.

Replacement of belts 1 & 2 drive group

Procedure for replacing the drive group for belts 1 and 2.

Replacement of belts 1 & 2 idler pulleys groups

Procedure for replacing the idler pulley groups for belts 1 and 2.

Replacement of belts 3 & 4 drive group

Procedure for replacing the drive group for belts 3 and 4.

Replacement of belts 3 & 4 idler pulleys groups

Procedure for replacing the idler pulley groups for belts 3 and 4.

Replacement of i2000SR IM antennas

Procedure for replacing the antennas on the i2000SR IM.

Replacement of belt disk

Procedure for replacing the belt disk component.

Replacement of the big belt disk

Procedure for replacing the large belt disk component.

Replacement of the Carrier Spinning Group

Procedure for replacing the carrier spinning group assembly.

Auxiliary Procedures

Alignment of barcode reader

Procedure for aligning the barcode reader for optimal scanning.

Alignment of routine and STAT sampling gates

Procedure for aligning the routine and STAT sampling gates.

Sample and STAT Antennae alignment verification procedure

Verifies the alignment of sample and STAT antennae.

Antennas test procedure

Procedure to test the proper functioning of the antennas.

Verification of belt tensioning

Procedure to verify and adjust belt tension.

Verification of Carrier Routing

Verifies proper carrier routing through the system.

Tag Reader CAN BUS Board Firmware Installation

Procedure for upgrading firmware on Tag Reader CAN BUS boards.

Preventive Maintenance Procedures

Lubrication of gears

Procedure for lubricating the gears to ensure system reliability.

Spare Parts List

i2000SR IM part list

Lists all spare parts for the i2000SR IM, including part numbers and images.