i2000SR interface module Service Manual
Page 2 of 212 625798100.APS.5.doc
SUMMARY
Overview ..........................................................4
Identification Data .......................................................................... 4
Warnings Concerning Safety........................................................... 4
Laser Safety.................................................................................... 5
Description .......................................................7
i2000SR Interface Module ............................................................... 7
Tube Lanes ................................................................................................................. 9
Input and Output Areas ............................................................................................ 10
Path of the APS Carriers ........................................................................................... 10
Path of the i2000SR IM Carriers................................................................................ 11
Input and Output Areas ............................................................................................ 11
Process Controls ....................................................................................................... 12
Stop Gates ................................................................................................................ 12
Brief description of the stop gate devices ................................................................ 13
Off-line Carriers ........................................................................................................ 15
On-Line Carriers........................................................................................................ 15
Diverters Description................................................................................................ 17
IM Antenna and Optical Sensors............................................................................... 19
i2000SR Instrument Indicator Light (IM pole lamps) functioning .. 20
RED LAMP ON: Error or Initializing............................................................................ 20
RED LAMP Blinking: SCC CLI communication error................................................... 20
YELLOW LAMP Blinking: ............................................................................................ 20
GREEN LAMP ON: Running, Paused or Pausing ........................................................ 21
Modes of Operation....................................................................... 21
i2000SR IM Pneumatics Components............................................ 23
i2000SR IM Electrical Components................................................ 25
MASTER CAN Board Description.................................................... 26
MASTER CAN Board Segment Indicator .................................................................... 28
SLAVE 0 CAN Board Description.................................................... 28
SLAVE 0 CAN Board Segment Indicator.................................................................... 29
SLAVE 1 CAN Board Description.................................................... 29
SLAVE 1 CAN Board Segment Indicator.................................................................... 31
Electrical Panel Connectors........................................................... 32
i2000SR IM Electrical Box startup ................................................. 34
Starting i2000SR IM in APS Mode ............................................................................. 35
Starting i2000SR IM in Standalone Mode ................................................................. 36
i2000SR IM Track Initialization ...................................................... 37
Rebuilding queues .................................................................................................... 38
Standalone mode initializing......................................................... 38
APS mode initializing..................................................................... 38
i2000SR IM exercise mode............................................................ 38
Instructions for Assembly ................................40
i2000SR IM Parts Shipped ............................................................. 40
Parts Shipped for a New Installation......................................................................... 41
Parts Shipped for a Retrofit Installation.................................................................... 41
The 21 i2000SR IM Off-Line Carriers ........................................................................ 41
Assembly Procedure ..................................................................... 42
Prerequisite .............................................................................................................. 42
Installation of the Instrument Indicator Light (pole lamps) ...................................... 42
Installation of the i2000SR IM ....................................................... 43
Pneumatic Connections ................................................................ 49
Initial i2000SR Support Procedure ................................................ 50
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