Architect i2000SR - Page 3

Service Manual i2000SR interface module
625798100.APS.5.doc Page 3 of 212
Electrical Connections................................................................... 53
IM Track Interface Cable Connections.......................................................................54
IM Electrical Box Cable Connections .........................................................................54
i2000SR Ground Wire Installation .............................................................................56
AC Power connections ...............................................................................................57
i2000SR IM LUI Panel Installation Procedure.............................................................58
i2000SR / i2000SR IM Alignment Procedure..............................................................60
i2000SR IM Horizontal Positioning Check ..................................................................65
i2000SR IM Vertical Positioning Check ......................................................................66
Alignment of routine and STAT sampling probes, gates and antennae ....................68
Install the Gap Filler ..................................................................................................68
Install 7L46-01 Off-line carriers.................................................................................70
Initialize i2000SR IM ..................................................................................................71
Verify Config Wizard i2000SR Setting .......................................................................73
Modify Config Wizard for i2000SR.............................................................................73
Modify Instrument Queue for instrument following i2000SR ....................................76
Modify Instrument Setup.INI file................................................................................77
Exercise i2000SR IM ..................................................................................................78
Verify carriers movement from the APS Track to i2000SR IM ...................................80
Complete installation of i2000SR LAS .......................................................................82
Retrofit of the I/O module pneumatic panel and circuit ................ 83
IOM Pneumatic Panel Differences ................................................. 86
Replacement Procedures................................. 88
Replacement of i2000SR IM .......................................................... 88
Replacement of i2000SR IM belts ............................................... 100
Replacement of Light Pole Lamp................................................. 111
Replacement of belts motor........................................................ 115
Replacement of motor belt group ............................................... 120
Replacement of disk motor ......................................................... 126
Replacement of belts 1 & 2 drive group...................................... 132
Replacement of belts 1 & 2 idler pulleys groups......................... 137
Replacement of belts 3 & 4 drive group...................................... 141
Replacement of belts 3 & 4 idler pulleys groups......................... 145
Replacement of i2000SR IM antennas ........................................ 149
Replacement of belt disk ............................................................ 154
Replacement of the big belt disk ................................................ 159
Replacement of the Carrier Spinning Group ............................... 164
Auxiliary Procedures ..................................... 170
Alignment of barcode reader ...................................................... 170
Alignment of routine and STAT sampling gates .......................... 176
Sample and STAT Antennae alignment verification procedure ... 182
Antennas test procedure............................................................. 187
Verification of belt tensioning ..................................................... 191
Verification of Carrier Routing..................................................... 194
Tag Reader CAN BUS Board Firmware Installation...................... 198
Preventive Maintenance Procedures .............. 203
Lubrication of gears .................................................................... 203
Spare Parts List ............................................ 208
i2000SR IM part list..................................................................... 208