Buell S1 Lightning User Manual

6-25
10. See Figure 6-32. At mainshaft, install retaining ring (5)
and thrust washer (6). Install split bearing (7) in seat next
to thrust washer (6).
11. Install mainshaft 3rd gear (23) onto shaft over bearing
(7).
12. Install thrust washer (6) and retaining ring (5) next to
gear (23).
13. Install countershaft 3rd gear (10) onto shaft.
14. See Figure 6-33. Install retaining ring (5) and thrust
washer (6). Install split bearing (7) into seat next to thrust
washer (6).
15. Install countershaft 2nd gear (11) over bearing (7).
16. Install mainshaft 2nd gear (22) onto shaft.
17. Install countershaft 5th gear (12).
18. Expand retaining ring (5) and slide into groove next to
countershaft 5th gear (12).
19. See Figure 6-34. At outside of access door, position
retention collar (31) next to end of countershaft with bev-
eled side facing outward. Apply a few drops of LOCTITE
THREADLOCKER 242 (blue) to the threads of TORX
screw (32). Insert TORX screw (32) through retention
collar, and thread into end of shaft. Place transmission in
gear, and tighten TORX screw to 13-17 ft-lbs (18-23 Nm).
Figure 6-32.
Figure 6-33.
Figure 6-34.
xlh0636
xlh0637
3557
32
31

Buell S1 Lightning Specifications

General

Transmission	5-speed
Rear Brakes	Single 230mm disc, single-piston caliper
Compression Ratio	10.0:1
Ignition	Electronic
Engine Type	Air-cooled, four-stroke, 45° V-twin
Rear Suspension	Showa monoshock, adjustable preload, compression and rebound damping
Front Brakes	Single 340mm disc, 6-piston caliper
Seat Height	775 mm
Bore x Stroke	88.8 mm x 96.8 mm
Fuel System	Carburetor
Frame	Tubular steel
Tires	Front: 120/70 ZR17, Rear: 170/60 ZR17