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Burkert 8693 User Manual

Burkert 8693
195 pages
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Table of Contents

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Burkert 8693 Specifications

General IconGeneral
BrandBurkert
Model8693
CategoryValve Positioners
LanguageEnglish

Summary

THE OPERATING INSTRUCTIONS

Symbols

Explains warning, danger, caution symbols used in the manual.

INTENDED USE

Restrictions

Outlines limitations for system/device export.

Foreseeable Misuse

Lists prohibited uses and handling of the positioner.

GENERAL SAFETY INSTRUCTIONS

GENERAL INFORMATION

Scope of supply

Details items included in the delivery.

Warranty terms

Explains warranty conditions and limitations.

Master code

Information about device lock and master code.

Information on the Internet

Points to online resources for documentation.

FUNCTION OF THE POSITIONER AND COMBINATION WITH VALVE TYPES

Models of the positioner

Describes the two available versions of the positioner.

Features of the valve types

Details characteristics of different valve types used with the positioner.

STRUCTURE OF THE POSITIONER

Representation

Illustrates the physical components of the positioner.

Features

Lists key functional and physical characteristics of the positioner.

Function diagram of the positioner with single-acting actuator

Shows the operational flow of the positioner.

TYPE 8692 POSITIONER WITH POSITION CONTROLLER

Schematic representation of the positioner Type 8692

Provides a block diagram of the Type 8692 positioner.

Properties of the position controller software

Lists features and actions of the position controller software.

TYPE 8693 POSITIONER WITH PROCESS CONTROLLER

Schematic representation of the process control

Illustrates the process control system for Type 8693.

Properties of the process controller software

Details functions and properties of the process controller software.

INTERFACES OF THE POSITIONER FOR THE MULTIPOLE MODEL

INTERFACES OF THE POSITIONER FOR THE MODELS WITH CABLE GLAND

TECHNICAL DATA

Factory settings of the positioner

Lists default configuration parameters for the positioner.

Specifications of the Positioner

Details various specifications of the positioner.

CONTROL AND DISPLAY ELEMENTS

Control and display elements of the positioner

Identifies the physical control and display components on the unit.

Configuration of the keys

Explains the function of each key based on operating status.

Information on the Display

Describes the data shown on the positioner's display.

OPERATING MODES

Operating state

Differentiates between AUTOMATIC and MANUAL operating states.

AUTOMATIC Operating State for Type 8692

Details display options in AUTOMATIC mode for Type 8692.

AUTOMATIC Operating State for Type 8693

Details display options in AUTOMATIC mode for Type 8693.

MANUAL Operating State

Explains manual valve control and key functions.

OPERATING LEVELS

Switching between the Operating Levels

Describes how to navigate between process and configuration levels.

INSTALLING THE VALVE

Safety Instructions

Crucial safety precautions for valve installation.

installation of the process valve

Guidance on connecting the process valve.

ROTATING THE ACTUATOR MODULE

FLUID CONNECTION OF THE POSITIONER

ELECTRICAL CONNECTION - MULTIPOLE PLUG MODEL

Type 8692 - Designation of the multipole plugs and the contacts

Identifies connector pinouts for Type 8692.

Connection of the Position Controller Type 8692

Operating voltage (circular plug M 12 - 4-pole)

Specifies power supply connections for Type 8692.

Type 8693 - Designation of the multipole plugs and the contacts

Connection of the Process Controller Type 8693

Process Actual Value (circular plug M 8)

Details process actual value connections for Type 8693.

ELECTRICAL CONNECTION - TERMINAL MODEL FOR CABLE GLAND

Terminal Assignment for Cable Gland - Position Controller Type 8692

Lists terminal assignments for Type 8692 cable gland.

Terminal Assignment for Cable Gland - Process Controller Type 8693

Lists terminal assignments for Type 8693 cable gland.

INITIAL START-UP

Safety Instructions

Safety precautions before initial start-up.

Installation

Brief mention of prior installation steps.

Specifying the Basic Settings

Steps for initial configuration and parameterization.

SAFETY INSTRUCTIONS

STARTING UP AND INSTALLING THE POSITION CONTROLLER TYPE 8692

Description of the procedure

Outline of the steps for starting up the position controller.

Factory settings of the position controller

Lists the default parameters for the position controller.

Specifying the Basic Settings

Guides on essential initial configuration steps.

Description of the basic functions in the main menu

Explains the structure and options of the main menu.

OPERATION OF THE POSITION CONTROLLERS

Switching between the Operating States

How to toggle between AUTOMATIC and MANUAL modes.

Switching between the Operating Levels

Navigating between process and configuration levels.

AUTOMATIC operating state

Details key functions and display info in AUTOMATIC mode.

MANUAL operating state

Details key functions and display info in MANUAL mode.

CONFIGURING THE AUXILIARY FUNCTIONS

Keys at the Configuration level

Key functions when in configuration mode.

Configuration menu

Guides on adding/removing functions and setting values.

Auxiliary functions

Details various auxiliary functions like CHARACT, CUTOFF, X.CONTROL.

STARTING UP AND SETTING UP THE PROCESS CONTROLLER TYPE 8693

Description of the procedure

Outline of steps for setting up the process controller.

Factory settings of the process controller

Lists the default parameters for the process controller.

Procedure for setting up a process control

Steps for configuring process control functions.

Setting up the position controller

Guides on configuring basic positioner settings.

Setting up the process controller

Guides on configuring process controller settings.

OPERATION OF THE PROCESS CONTROLLER

Switching between the Operating States

How to toggle between AUTOMATIC and MANUAL modes.

Switching between the Operating Levels

Navigating between process and configuration levels.

AUTOMATIC operating state

Details key functions and display info in AUTOMATIC mode.

Manually Changing the Process set-point value

How to manually adjust the process set-point value.

MANUAL operating state

Details key functions and display info in MANUAL mode.

AUXILIARY FUNCTIONS FOR THE PROCESS CONTROLLER

Overview of the auxiliary functions

Lists auxiliary functions specific to the process controller.

Including auxiliary functions in the main menu

Adds custom functions to the main menu.

Removing auxiliary functions from the main menu

Removes custom functions from the main menu.

CUTOFF Sealing function for the position controller Type 8693

Defines valve sealing behavior outside control range.

SECURITY Code protection for the settings

Protects access to settings with a code.

SIG-ERROR Configuration of signal level fault detection

Configures detection of input signal faults.

OUTPUT (option) Configuring the outputs

Configures analogue and binary outputs for feedback.

PROFIBUS-DP

GENERAL INFORMATION

General overview of PROFIBUS-DP functionality.

TECHNICAL DATA

Technical specifications for PROFIBUS-DP interface.

SAFETY SETTINGS IF THE BUS FAILS

Defines behavior when the PROFIBUS connection fails.

INTERFACES

Overview of PROFIBUS interfaces.

ELECTRICAL CONNECTIONS

Details PROFIBUS electrical connection diagrams.

SETTINGS ON THE POSITIONER IN THE MAIN MENU

Configuration settings accessible via the PROFIBUS menu.

FUNCTIONAL DEVIATIONS FROM THE STANDARD MODEL

Highlights differences from standard operation with PROFIBUS.

CONFIGURATION IN THE PROFIBUS-DP MASTER

Process for configuring PROFIBUS DP master settings.

BUS STATUS DISPLAY

Indicates the status of the PROFIBUS connection.

CONFIGURATION WITH SIEMENS STEP7

Examples for configuring with Siemens STEP7 software.

DeviceNet

GENERAL INFORMATION

General overview of DeviceNet functionality.

DEFINITION OF TERMS

Defines key terms related to DeviceNet.

TECHNICAL DATA

Technical specifications for DeviceNet interface.

SAFETY SETTINGS IF THE BUS FAILS

Defines behavior when the DeviceNet connection fails.

INTERFACES

Overview of DeviceNet interfaces.

ELECTRICAL CONNECTIONS

Details DeviceNet electrical connection diagrams.

SETTINGS ON THE POSITIONER IN THE MAIN MENU

Configuration settings accessible via the DeviceNet menu.

FUNCTIONAL DEVIATIONS FROM THE STANDARD MODEL

Highlights differences from standard operation with DeviceNet.

CONFIGURATION OF THE PROCESS DATA

Defines input/output data structures for DeviceNet.

BUS STATUS DISPLAY

Indicates the status of the DeviceNet connection.

CONFIGURATION EXAMPLE 1

Guides on EDS file installation and address assignment.

CONFIGURATION EXAMPLE 2

Example for setting up the process image (mapping).

Servicing and Troubleshooting the Position Controller Type 8692

MAINTENANCE

Information regarding maintenance requirements for the position controller.

ERROR MESSAGES AND MALFUNCTIONS

Lists error messages and their causes/remedies.

Servicing and Troubleshooting the Process Controller Type 8693

MAINTENANCE

Information regarding maintenance requirements for the process controller.

ERROR MESSAGES AND MALFUNCTIONS

Lists error messages and their causes/remedies for Type 8693.

PACKAGING, STORAGE AND DISPOSAL

PACKAGING AND TRANSPORT

Guidelines for safe packaging and transport of the device.

STORAGE

Recommendations for proper storage conditions.

DISPOSAL

Instructions for environmentally friendly disposal of the device.

SELECTION CRITERIA FOR CONTINUOUS VALVES

PROPERTIES OF PID CONTROLLERS

P Portion

Explains the proportional part of a PID controller.

I Portion

Explains the integral part of a PID controller.

D Portion

Explains the derivative part of a PID controller.

Superposition of P, I and D Portions

Describes how P, I, and D parts combine in a PID controller.

Implemented PID Controller

Details implementation of PID controller components.

ADJUSTMENT RULES FOR PID CONTROLLERS

Adjustment Rules according to Ziegler and Nichols (Oscillation Method)

Method for tuning PID controllers via oscillation.

OPERATING STRUCTURE OF THE POSITIONER (Appendix)

OPERATING STRUCTURE OF THE POSITIONER

Visual representation of the positioner's operational structure.

Position Controller Table Type 8692 (Appendix)

TABLE FOR YOUR SETTINGS ON THE POSITION CONTROLLER

Table to record settings for programmable valve characteristics.

Process Controller Table Type 8693 (Appendix)

TABLE FOR YOUR SETTINGS ON THE PROCESS CONTROLLER

Table to record settings for programmable valve characteristics.

Set Parameters of the Process Controller

Table to record process controller parameters.

Master code (Appendix)

MASTER CODE

Provides the master code for device access.

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