DAELIM DAYSTAR Service Manual

10-3
Crank Case / Transmission / Crankshaft / Kick Starter
Crankcase Disassembly
 The engine must be separated from the frame
( section 5)
 Refer to the service information for removal of
necessary parts before disassembling the
crankcase. Remove the cam chain set plate and
cam chain.
 Remove the gear change switch.
 Remove the 6mm bolt form right crank case.
 Remove the crank case breather tube.
 Loosen the ten 6mm crankcase bolts in a
crisscross pattern in 2~3 steps, remove the
bolts.
 Place the crank case down, and separate the
right crank case from the left crankcase by
tapping the crank case with a soft hammer.
 Do not remove the crankcase mating surfaces
crookedly.
 Remove the dowel pins and gasket.

NOTE
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set PlateSet Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Set Plate
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change SwitchGear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Gear Change Switch
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam ChainCam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Cam Chain
Bolt
Bolt
Bolt
Bolt
Bolt
BoltBolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Breather
Tube
Gasket
Gasket
Gasket
Gasket
Gasket
GasketGasket
Gasket
Gasket
Gasket
Gasket
Gasket
Gasket
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel PinsDowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins
Dowel Pins

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers