DAELIM DAYSTAR Service Manual

10-4
Crank Case / Transmission / Crankshaft / Kick Starter
Inspection
 Inspect the shift fork for wear and damaging.
 Measure the shift fork inside diameter and
projecting parts thickness in shift fork.
Service Limit:
Inside diameter: 12.05mm(0.474in)
projecting parts thickness: 4.5mm(0.18in)
 Inspect the shift fork shaft for wear and
damaging.
 Measure the shift fork shaft outside diameter
in friction part.
Service Limit: 11.96mm(0.47in)
Transmission Disassembly
 Remove the shift fork shaft.
 Separate the shift fork and the shift drum.
 Remove the main shaft and the counter shaft.
 Disassemble the main shaft and the counter
shaft.
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main ShaftMain Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Main Shaft
Shift Drum
Shift Drum
Shift Drum
Shift Drum
Shift Drum
Shift DrumShift Drum
Shift Drum
Shift Drum
Shift Drum
Shift Drum
Shift Drum
Shift Drum
Shift Fork
Shift Fork
Shift Fork
Shift Fork
Shift Fork
Shift ForkShift Fork
Shift Fork
Shift Fork
Shift Fork
Shift Fork
Shift Fork
Shift Fork
Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Shift Fork ShaftShift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Shift Fork Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter ShaftCounter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft
Counter Shaft

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers