DAELIM DAYSTAR Service Manual

10-8
Crank Case / Transmission / Crankshaft / Kick Starter
R. Crank Case
 Remove the main shaft bearing set plate.
 Separate the main shaft bearing, counter shaft
bearing and crank shaft bearing form crank
case.
 Coat the new bearing with clean engine oil and
install it into crank case.
 Insert closely the cooling jet into crank case
- Insert angle: 102
Tool :
Main Shaft bearing:
- Driver / Attachment, 4247mm /
Pilot, 20mm
Counter shaft bearing:
- Driver / Attachment, 3235mm /
Pilot, 15mm
Crank shaft bearing:
- Driver / Attachment, 6268mm /
Pilot, 28mm
 Coat the socket bolt screw part with oil and
install the main shaft bearing set plate.
Torque: 1.2kg-m
Crankshaft Installation
 Coat a new light crankshaft bearing with clean
engine oil and install new bearings into the
light crank case.
Tool:
- Driver
- Attachment, 7278mm
- Pilot, 35mm
 Install the crankshaft into the left crankcase
with the following tools
Tools:
- Thread adapter
- Assembly shaft
- Crankshaft assembly collar
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling JetCooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling JetCooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet
Cooling Jet

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers