DAELIM DAYSTAR Service Manual

13-1
Front Wheel/Front Fork/Steering
Service Information ………………13-1
Troubleshooting ……………………13-2
Handle Bar …………………………13-3
Front Wheel …………………………13-6
Front Fork ……………………………13-11
Steering Stem ………………………13-18
13. Front Wheel/Front Fork/Steering
Service Information
General
● Contaminated brake disk and pad reduce stopping power. keep grease off the brake disk and pad.
Wipe any excess grease off the disk. Replace the contaminated pad.
● For front brake service information, refer to section 15, Hydraulic brake.
● A special tire lever and a rim protector are required to protect tire rim during removal and installation.
● A jack or other support is required to support the motorcycle during front end service.
Specification
Torque
Steering Handle Bolt 2.6kgf-m
Brake Disk Nut 4.2kgf-m
Front Axle Nut 5.9kgf-m
Fork Bottom Pinch Bolt 3.3kgf-m
Fork Tube Cap Bolt 2.3kgf-m
Fork Socket Bolt 2.0kgf-m(Apply oil to the thread)
Caliper Bracket Bolt 3.0kgf-m
Steering Stem Nut 7.4kgf-m
Steering Top Thread Nut 1.8kgf-m(Starting torque)
0.3kgf-m(Finishing torque)
Item Standard Service Limit
Front Axle Runout 0.2(0.008)
Front Wheel Rim
Radical 2.0(0.08)
Runout
Axial 2.0(0.08)
Front Fork Oil Level 250
Front Fork Tube Runout 0.2(0.08)
Front Fork Fluid Capacity 280cm
3
Fork Spring Free Length 564.5(22.2)
Unit:mm(in)
13
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CAUTION
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DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers