DAELIM DAYSTAR Service Manual

10-6
Crank Case / Transmission / Crankshaft / Kick Starter
Inspection
 Install the crank shaft into the stand or V-block
and measure the vibration of journal part.
Service Limit:Right: 0.1mm(0.004in)
Left: 0.1mm(0.004in)
 Measure the side gap of connecting rod end
and crank weight.
Service Limit: 0.6mm(0.02in)
Crankshaft Disassembly
 Disassemble the transmission.
 Remove the crankshaft from the left crankcase
using a crankshaft separating tool. Remove the
remaining bearings in the left crankcase with a
driver handle and outer driver.
Tools:
Driver
Attachment 4247mm
 Remove the remaining bearings in the
crankshaft with a bearing puller.
Tool: Universal bearing puller
 If the crankshaft is removed from the left
crankcase, a new left crankshaft bearing must
be used.

NOTE
Right
Left
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
CrankshaftCrankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing pullerUniversal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
Universal Bearing puller
70mm
(2.76in)
80mm
(3.15in)

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers