DAELIM DAYSTAR Service Manual

10-5
Crank Case / Transmission / Crankshaft / Kick Starter
 Inspect the shift drum for wear and damaging.
 Inspect the shift drum guide groove for partial
wear and damaging.
 Measure the main shaft and counter shaft
outside diameter.
Service Limit: M3, M5:19.930mm(0.7486in)
C1:16.440mm(0.6472in)
C2:19.940mm(0.7850in)
C4:19.930mm(0.7846in)
 Inspect the gear for hole, projection part in gear,
shift groove, gear wear, and damaging.
 Measure the gear inside diameter.
Service Limit:M5, M3, C2:23.070mm(0.9083in)
C4:20.070mm(0.7902in)
C1:20.050mm(0.7894in)
 Measure the gear bush inside diameter and
outside diameter.
Service Limit:
M5, M3, M2 outside diameter: 22.950mm (0.9035in)
C1 outside diameter: 19.930mm(0.7846in)
M3, C2 inside diameter: 20.050mm(0.7894in)
C1 inside diameter: 16.550mm(0.6516in)
 Measure out the gear-to-bush clearance.
Service Limit:
M3, M5, C1, C2: 0.10mm(0.004in)
 Measure out the gear-to-shaft clearance.
Service Limit: C4:0.12mm(0.005in)
 Measure out the bush-to-shaft clearance.
Service Limit:M3:0.10mm(0.004in)
C1:0.09mm(0.004in)
C2:0.09mm(0.004in)
C 2
C 2
C 2
C 2
C 2
C 2C 2
C 2
C 2
C 2
C 2
C 2
C 2
C 4
C 4
C 4
C 4
C 4
C 4C 4
C 4
C 4
C 4
C 4
C 4
C 4
C 1
C 1
C 1
C 1
C 1
C 1C 1
C 1
C 1
C 1
C 1
C 1
C 1
M 5
M 5
M 5
M 5
M 5
M 5M 5
M 5
M 5
M 5
M 5
M 5
M 5
M 3
M 3
M 3
M 3
M 3
M 3M 3
M 3
M 3
M 3
M 3
M 3
M 3

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers