15-1
Hydraulic Brake
Service Information ………………15-1
Troubleshooting ……………………15-2
Brake Fluid/Bleeding ………………15-3
Brake Pad ……………………………15-4
Brake Disk……………………………15-6
Brake Caliper ………………………15-7
Master Cylinder ……………………15-9
15. Hydraulic Brake
Service Information
General
Do not allow foreign material to enter the system when filling the reservoir.
Do not mix different types of brake fluid. They are not compatible.
Do not use removed brake fluid again.
Brake fluid can cause damage to painted, plastic, and rubber surfaces. Place a rag over these parts
whenever the system is served.
Cover the hose joint part to prevent break fluid leakage.
Clean the removed parts with brake fluid, check for the clogged passage with compressed air.
Do not allow dust and dirts to stick to the removed parts.
Install the parts after clean.
Replace the specified parts.
The brake pads can be removed without disconnecting the hydraulic system.
Bleed the hydraulic system if it has been disassembled.
• A contaminated brake disk or pad reduces stopping power. Discard contaminated pads and clean the
disk with a high quality brake degreasing agent.
Specifications
Torque Values
Brake Caliper Bracket Bolt 3.0kgf-m Brake Hose Bolt 3.4kgf-m
Brake Caliper Bleed Valve 0.6kgf-m Front Brake Disk Nut 4.2kgf-m
Brake Caliper Slide Pin 2.3kgf-m Master Cylinder Reservoir Cap Screw 0.13kgf-m
Brake Caliper Pin Bolt 1.8kgf-m Brake Lever Pivot Bolt 1.0kgf-m
Brake Pad Pin Bolt 1.8kgf-m Brake Lever Pivot Lock Nut 1.0kgf-m
Item Standard Service Limit
Brake Disk Thickness 3.8-4.2(0.15-0.17) 3.0(0.12)
Brake Disk Runout 0.02(0.008)
Master Cylinder I.D. 12.700-12.743(0.5000-0.5017) 12.755(0.5022)
Master Cylinder O.D. 12.657-12.684(0.4983-0.4994) 12.645(0.4978)
Caliper Cylinder I.D. 33.960-34.010(1.3370-1.3390) 34.02(1.339)
Caliper Piston O.D. 33.878-33.928(1.3338-1.3357) 33.87(1.333)
Unit: mm(in)
15
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CAUTION
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