DAELIM DAYSTAR Service Manual

10-7
Crank Case / Transmission / Crankshaft / Kick Starter
 Measure the state of vertical flux of the
Connecting Rod end by X and Y direction.
Service Limit:0.05mm(0.002in)
Crankcase Bearing
 Remove the transmission and crank shaft.
Inspection
 Turn the Inner race of bearing with fingers and
inspect for smooth turning. Also inspect that
the outer race is driven into the case exactly. If
the clearance is excessive, or the driving for
the case is loose, remove and replace them.
 Replace the transmission bearing with the right
and left sets.
Replacement
L. Crankcase
 Remove the main shaft bearing with the tools.
Tool: Bearing remover set 15mm
- Remover ass'y 15mm
- Sliding weight
Remover shaft
Remover head
 Remove the counter shaft bearing and oil seal.
 Coat the new bearing with clean engine oil,
and install it into the crank case.
Tool:
Main shaft bearing:
Driver
Attachment, 3235mm
Counter shaft bearing:
Driver
Attachment, 4247mm
Pilot, 20mm
 Install the new counter shaft oil seal.
 Inspect the gear shift spindle oil seal for wear
and damaging, must be replaced if necessary.
!
CAUTION
△
XX
Y
Y
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft BearingMain Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Main Shaft Bearing
Attachment
Attachment
Attachment
Attachment
Attachment
AttachmentAttachment
Attachment
Attachment
Attachment
Attachment
Attachment
Attachment
Driver
Driver
Driver
Driver
Driver
DriverDriver
Driver
Driver
Driver
Driver
Driver
Driver
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil SealCounter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Counter Shaft Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil SealGear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal
Gear Shift Spin Oil Seal

DAELIM DAYSTAR Specifications

General

Fuel System	Carburetor
Front Suspension	Telescopic Fork
Front Brake	Disc
Rear Brake	Drum
Engine Type	4-Stroke, Air-cooled
Displacement	124 cc
Transmission	5-speed
Fuel Capacity	12.5 liters
Weight	125 kg
Rear Suspension	Dual shock absorbers