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DAELIM
Motorcycle
DAYSTAR
Service Manual
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DAELIM DAYSTAR - Page 214
214 pages
Manual
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SM38-9911-01E
■
HEAD OFFICE:#16-6 PIL-DONG 2KA, CHUNG-KU, SEOUL, KOREA
TEL:(82-2) 2267-6111 / FAX:(82-2) 2269-7997
■
FACTORY:#58, SUNG SAN-DONG, CHANG WON, KYUNGNAM, KOREA
TEL:(82-551) 279-1000 / FAX:(82-551) 263-9761
213
Table of Contents
Main Page
Service Manual
2
Table of Contents
2
General Information
3
Specifications
5
Lubrication
15
Engine Oil Level Check/Oil Change
17
3. Maintenance
23
Maintenance
23
Fuel Line
26
Throttle Grip Operation
26
Carburetor Choke
27
Air Cleaner
27
Spark Plug
28
Valve Clearance
29
Cylinder Compression Pressure
29
Carburetor Idle Speed
30
Drive Chain
30
Battery
32
Brake Fluid
32
Brake Pad/Shoe
32
Brake System
33
Brake Stop Switch
34
Headlight Adjustment
34
Clutch
34
Side Stand
35
Suspension
35
Bolts, Nuts Fasteners
36
Wheels/Tires
36
Steering Head Bearings
37
4. Fuel System
39
Fuel System
39
Troubleshooting
40
Fuel Tank
41
Air Cleaner Case
42
Throttle Valve
43
Carburetor
44
Accelerator Adjustment
49
Engine Removal/Installation
51
Clutch / Gearshift
57
Generator / Starter Clutch
70
Cylinder Head / Valve
79
8. Cylinder Head / Valve
80
Cylinder Head / Valve
81
Troubleshooting
81
Camshaft Removal
82
Cylinder Head Removal
84
Cylinder Head Disassembly
85
Valve Guide Replacement
87
Valve Seat Inspection
88
Cylinder Head Assembly
90
Cylinder Heand Installation
92
Cylinder / Piston
97
10. Crank Case/Transmission/Crankshaft/Kick Starter
106
Crankcase / Transmission Crankshaft / Kick-Starter
107
Crank Case/Transmission/Crankshaft/Kick Starter
107
Troubleshooting
107
Crankcase Disassembly
108
Transmission Disassembly
109
Crankshaft Disassembly
111
Crankcase Bearing
112
Crankshaft Installation
113
Transmission Assembly
114
Kick Starter
115
Crankcase Assembly
117
Cooling System
120
12. Seat/Exhaust Muffler
122
Seat/Exhaust Muffler
122
Side Cover/Seat
123
Grab Rail
123
Rear Fender
124
Muffler
124
Tool Box
125
Front Wheel/Front Fork/Steering
128
14. Rear Wheel/Rear Brake/Suspension
150
Rear Wheel/Rear Brake/Suspension
150
Troubleshooting
151
Rear Wheel
152
Rear Brake
155
Rear Brake Pedal
157
Rear Cushion
157
15. Hydraulic Brake
162
Hydraulic Brake
162
Troubleshooting
163
Brake Fluid/Bleeding
164
Brake Pad
165
Brake Disk
167
Brake Caliper
168
Master Cylinder
170
Charging System / Battery
174
17. Ignition System
182
Ignition System
182
Troubleshooting
183
Unit
184
Ignition Coil Inspection
185
Pulse Generator
186
Generator Inspection
186
Ignition Timing Inspection
187
Electric Starter
190
Service Information/Troubleshooting
190
Lights/Switches/Horn
198
Headlight
199
Speedometer/Tachometer/Fuelmeter
199
Tail/Brake Light
201
Winker Bulb
202
Winker Ass y Removal
203
Main Switch
204
Handle Switch
205
Gear Change Switch
206
Brake Light Switch
206
Horn
206
Fuel Unit
207
Wiring Diagram
208
Troubleshooting
210
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