Datalogic SC5100

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INTRODUCTION

SC5100 CONTROLLER

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Table of Contents3
Preface7
About this Manual7
Manual Conventions7
Technical Support8
Support through the Website8
Reference Documentation8
Warranty8
Sc5100 End User License Agreement9
Compliance13
Power Supply13
CE Compliance13
EAC Compliance14
Customs Union14
FCC Compliance14
Serial Labels15
Handling16
Chapter 1. Introduction18
About the Controller18
General View20
Display and LED Indicators21
System Signal Leds22
System Event Leds22
Ethernet Status Leds22
Keypad and Display22
Menu Functions and Navigation23
Bar Codes27
Checking the Scanners Are Reading with SC5100 Display31
SC5100 Versions32
Accessories32
Guide to Installation35
Chapter 2. Mechanical Installation36
Preparing for Mechanical Installation36
Unpacking Instructions36
Installation Sequence37
Dimensions and Clearances37
Mechanical Mounting38
Chapter 3. Electrical Installation39
Preparing for Electrical Installation39
Connecting an SC5100 Controller40
General Electrical Installation Precautions40
SC5100 Electrical Connections42
Connecting a PC to the SC510042
Power Connector Pin-Out Table43
Sync In/Sync out43
Ethernet Interface45
Gigabit Ethernet45
SD Card Slot45
Usb46
Profibus Interface46
Profinet Interface47
CBX Connection Box Wiring47
Selecting the Correct CBX Connection Box for Your Application48
SC5100 to CBX Connections48
CBX Connection Box Initial Configuration49
Photoelectric Sensor Connections to CBX51050
Photoelectric Sensor to CBX510 (NPN)50
Photoelectric Sensor to CBX510 (PNP)51
VDC Input (from PLC)52
Encoder/Tachometer Wiring to CBX51053
Encoder/Tachometer Wiring for NPN Output to CBX51053
Encoder/Tachometer Wiring for PNP Output to CBX51054
Serial Communication Wiring to CBX51055
RS232 with or Without Handshaking55
RS422FD HOST (Full Duplex)57
Auxiliary Serial Connections for CBX51057
Digital Output Configuration from CBX51058
Unpowered Outputs59
Powered Outputs59
General Use Digital Input Configuration from CBX51060
Trigger and Focusing Device Wiring61
Asi61
DK503 - S-85 Position Sensor62
Cbx10063
Photoelectric Sensor Connections to CBX10064
Photoelectric Sensor to CBX100 (NPN)65
Photoelectric Sensor to CBX100 (PNP)66
AS1 Area Sensor to CBX100 Connections67
Encoder/Tachometer Wiring to CBX10068
Encoder/Tachometer Wiring for NPN Output to CBX10068
Encoder/Tachometer Wiring for PNP Output to CBX10069
Serial Communication Wiring to CBX10070
RS232 with no Handshaking70
RS422FD HOST (Full Duplex)71
Auxiliary Serial72
Digital Output Configuration for CBX10073
Unpowered Outputs73
Powered Outputs73
Grounding74
Typical CONNECTION BLOCK DIAGRAMS75
Large Synchronized Network Layout75
SC5100 Basic Layout 176
SC5100 Basic Layout 277
SC5100 Basic Layout 478
SC5100 Layout Using DM3610 for Focus81
Chapter 4. Redundant and Bidirectonal Systems82
Redundant System Layout82
Configuring a REDUNDANT System84
Define System Parameters84
Start E-Genius84
Organize Device Positions85
Define Remaining Parameters86
Perform Packtrack Calibration86
Save Parameter File of Primary SC510086
Load Parameter File to Backup SC510087
Enter REDS Settings on SC5100 Keypads87
Power off System88
Connect ALL Devices88
Power-Up System88
Check Status of PRIMARY and BACKUP SC510089
Setting up Redundant Operation90
Bidirectional Setup93
Chapter 6. Maintenance96
Backup and Automatic Replacement Procedure96
Backing up the System Using E-Genius96
Replacing an SC510096
Chapter 7. Troubleshooting98
Troubleshooting Guides99
Online Mode - no READ99
Packtrack Mode - no READ100
Online Mode - no READ MESSAGE101
Packtrack Mode - no READ MESSAGE102
Low Read Rate103
Error Codes and Resolutions104
Chapter 8. Technical Features112
Appendix A. Scale Alibi Storage114
Scale Alibi Storage Introduction114
Step 1115
Step 2116
Step 3117
Formatting Metter Toledo Scale Messages117
Formatting OCS Scale Messages118
APPENDIX B. Ethernet/Ip119
I/O Controllogix Messaging Example122
Ethernet-Module122
Reader:C Configuration Data124
Reader:I Input Data124
Discrete Input Word125
Reader:o Output Data125
Discrete Output Word125
I/O Messaging Ladder Logic Example125
On-Demand Messaging (Controllogix)126
On-Demand Tag127
Ethernet/Ip Object Models127
Summary of Objects127
Standard Objects128
Identity Object (01HEX - 1 Instance)128
Class Attributes128
Instance Attributes128
Status Word128
Common Services128
Reset Service Code128
Message Router Object (02HEX)129
Assembly Object (04HEX - 4 Instances)129
Class Attributes129
Instance 0X64 Attributes (Input Instance 1)129
Discrete Input Word129
Instance 0X70 Attributes (Output Instance 1)129
Discrete Output Word130
Instance 0X80 Attributes (Configuration Instance)130
Instance 0X81 Attributes (Heartbeat Instance - Input Only)130
Common Services130
Connection Manager Object130
TCP Object (F5HEX - 1 Instance)131
Class Attributes131
Instance Attributes131
Common Services131
Ethernet Link Object (F6 HEX - 1 Instance)131
Instance Attributes132
Common Services132
Vendor Specific Objects132
Barcode Data Object (70 HEX - 1 Instance)132
Class Attributes132
Instance Attributes133
Common Services133
Class Attributes133
Discrete Input Word133
Discrete Output Data Object (72 HEX - 1 Instance)134
Class Attributes134
Instance Attributes134
Discrete Output Word134
Common Services134
Appendix C. Ebc Connection Module135
Package Content135
General View136
Mechanical Installation136
System Wiring/Cabling137
Indicator Leds137
Electrical Connections138
Software Configuration140
Adding New Devices to the Network140
Configuration140
Accessories141
Typical Layouts142
Large Synchronized Network Layout142
Ethernet TCP/IP to Host142
COM to Host143
Fieldbus to Host143
EBC - Syncnet Mixed Layout144
Redundant System Layout145
Redundant System Layout with Host Supporting Serial COM Communications146
Technical Specifications147

Datalogic SC5100 - Page 26

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