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4-9
18.2
CONTROLLER REDUNDANCY
Pushbuttons
The pushbuttons are active on the master
controller and inactive on the standby
controller.
Controller Status Indicators
The status indicators are active on the master
controller. All LEDs except the power LED are
off and the trouble relay is in the no trouble
state.
Controller Relay Operation
The controller relays are fully functional on the
master controller and the standby controller.
Text Display
The text display on the master controller is fully
functional as explained in the previous section.
The text display on the standby controller
reads **Standby Mode**, Ready.
Controller Menu Options
The menu options are active on the master
controller and inactive on the standby
controller.
ControlNet or EtherNet DLR Status
Indicators
The ControlNet or EtherNet DLR status
indicators are active on the master and
standby controller. See Table 4-3 for status
of ControlNet LED indicators and Tables 4-4
through 4-6 for EtherNet DLR LED indicators.
Power-up Sequence
The power-up sequence for a redundant
controller pair is as follows:
1. Make sure the LON and HSSL are
connected correctly.
2. Apply power to both controllers.
3. Controllers go through their boot-up
routine.
4. The controller that is connected with the
primary end of the HSSL is identified as the
primary controller and is assigned address
1.
5. The controller that is connected with the
secondary end of the HSSL is assigned
address 2.
6. If there are no faults present, the primary
controller defaults to the master controller
and the secondary controller defaults to
the standby controller.
7. The master controller executes user logic
and communicates with the connected
LON devices.
8. The standby controller indicates that it is
in standby mode and monitors the master
controller.
9. The master and standby controller go
through a synchronization process.
10. The power-up sequence is complete.
Synchronization
When a master controller detects a standby
controller on the HSSL, it performs the following
synchronization process:
1. Compare controller firmware versions and
SIL rating. If they are not an exact match,
the process stops and a fault is generated.
Consult the factory for details.
2. Standby controller indicates the
synchronization steps.
3. Compare the user application programs.
If there is a mis-match, the master will
configure the standby controller via the
HSSL.
4. Initiate the data synchronization process.
5. Transfer the status of device inhibits and
device removes.
6. Transfer the complete alarm list, including
alarm history.
7. Transfer the real time clock (RTC) value.
8. Copy the local and global memory to the
standby controller.
9. Synchronization is complete and the
standby controller indicates “Ready.”