Dieci L3500 - User Manual

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MAINTENANCE MANUAL

sales@dieciaustralia.com.au www.dieciaustralia.com.au

1300 888 479 1/5 Melito Court, Prestons NSW

MAINTENANCE MANUAL

sales@dieciaustralia.com.au www.dieciaustralia.com.au

1300 888 479 1/5 Melito Court, Prestons NSW

MIXERS L3500 L4700 F7000

Main Page

1 Info3
- General Information5
- Identification of the Vehicle6
- Table of Contents7
- Definitions13
2 Introduction14
- Manual Structure14
- Purpose and Content14
- Preservation14
- Recipients14
- Hazard Classification15
- Machine General Warnings16
- Equipment General Warnings17
- Intended Use17
- Contraindications for Use17
- Declaration of First Test17
- Liability17
- Manufacturer18
- Vehicle Identification Label18
- Certification and CE Marking19
- Units of Measurement and Abbreviations Used20
3 Warranty22
- Exclusions from the Guarantee22
- Delivery and Installation22
- Warranty: Duration22
- Warranty: Commencement22
- Warranty: Activation22
- Warranty Procedure23
- Intervention Campaigns for Faulty Products23
- Warranty: Intervention Request23
  - Guarantee: Claim23
  - Obligation of Vehicle Downtime23
- Non-Activation, Failure to Grant, Termination23
  - Warranty: Failure to Grant23
  - Guarantee: Termination23
- Final Terms24
4 Safety Regulations25
- General Warnings25
- Safety Indications26
- Personal Protective Equipment27
- Preparing for Accidents28
- Preventing Fires and Accidents29
- Storing Dangerous Liquids31
- Warnings for Safe Working33
- Moving Safely39
- Road Travel39
  - Road Travel Warnings39
  - Road Travel Instructions40
- Momentary Stop40
- Parking the Vehicle40
- Starting and Stopping the Vehicle41
- Truck Mixers Safe Working Procedures43
5 Vehicle Description48
- Left Side Components Description48
- Right Side Components Description49
- Engine Components Description50
- Cab Components Description51
6 Safety Devices52
- List of Safety Devices52
- Safety Stickers53
7 Components Description62
- ROPS - FOPS Cab62
  - Door62
  - Glass on Engine Side63
  - Climbing In/Out64
  - Cab Lighting64
  - Cab Ventilation64
  - Air Conditioning65
  - Steering Wheel65
  - Steering Selector66
  - Driver's Seat Reversal67
  - Multifunction Lever68
  - Lights Turning on69
  - Emergency Lights70
  - Seat70
  - Emergency Stop72
  - Warnings in Case of Vehicle Tipping73
- Instrument Panel74
  - Components74
- Parking Brake76
  - Pressure Gauge76
  - Braking Circuit Errors List77
  - Deactivating the External Parking Brake Manually77
- Transmission77
  - Movement Selection Lever77
  - Manual Gear Shift Selection78
  - Service Braking Pedal79
  - Inching Pedal79
  - Accelerator Pedal79
  - Manually Disable off the 2-Gear Hydrostatic Transmission80
- Electronic Hand Throttle80
- Drum Side Rotation Control Lever81
- Loading Shovel Control Lever81
- Drum Lifting Control Lever82
- Mixing/Unloading Button82
- Mixing/Unloading Control Lever83
- Drum Rotation Speed Control Lever84
- Concrete Batch Control84
  - Loading Shovel Control Lever with Excess Material Unloading84
  - Electronic Weighing System86
- Unloading Chute Pump86
- Chute Extension86
- Drum Opening Pump87
- Cement Bag Cutter87
- Hydraulic Weighing System88
- Water Pump89
  - Water Pump Description89
  - Water Pump Control Lever89
  - Liter Meter90
  - Using the Water Pump90
  - First Time the Vehicle Is Used, Tanks Topping up90
  - Pressure Washer90
  - Position of the Taps92
- Wheel Wedge93
- Water Heater93
- FPT Series NEF4, Stage IIIA /Tier 393
8 Equipment94
9 Emergency Procedure95
- Emergency Procedures List95
- Vehicle Towing96
  - Vehicle Towing with Electrical Panel on96
  - Towing the Machine with Engine in Failure97
- Drum Unloading in Case of Emergency97
10 Maintenance98
- Maintenance Warnings98
  - Avoid Accidents During Maintenance98
  - Personal Protective Equipment for Maintenance100
- Preliminary Maintenance Operations101
- Prepare the Vehicle in the "Maintenance Position101
- Engine Hood Opening101
- Battery102
  - Low Maintenance Batteries102
  - Zero" Maintenance Batteries102
  - Battery: Instructions for Recharging102
  - Battery Isolation Switch103
  - Battery: Replacement103
  - Start up with Auxiliary Batteries104
- Fuel105
  - Specifications for Recommended Fuel105
  - Cleaning and Storing Fuel105
  - Refueling105
- Safety Stickers: Inspection106
- Lubrication106
- Engine Maintenance106
  - Belts: Check and Adjustment106
  - Engine Oil: Check and Filling up107
- Air Filter: Cleaning and Replacement107
- Radiator Maintenance109
  - Air Recirculation Grids and Nets109
  - Radiator: Checking and Cleaning109
  - Radiator: Liquid Filling up and Replacement109
- Hydraulic System Maintenance110
  - Hydraulic Oil: Check and Replacement110
  - Hydraulic Oil Intake Filter: Replacement111
  - Hydraulic Oil Return Filter111
- Speed Transmission Maintenance112
  - Oil Change: Inspection112
  - Oil Change: Check and Replacement112
- Brakes Maintenance112
  - Brake: Inspection112
  - Brakes Oil: Check and Replacement112
- Wheel Maintenance113
  - Epicycloidal Reduction Gear Oil: Check and Replacement113
  - Wheel Nuts Tightening113
  - Tyres114
- Drum Maintenance115
- Lighting116
  - Headlight116
  - Tail Light117
  - Work Light118
  - Led Work Light118
- Window Washer Fluid Tank118
- Differential Axles Maintenance119
  - Differential Axles Oil: Check and Replacement119
- Hydraulic Fittings Tightening Torques120
- Torque Specifications - Fasteners121
  - Torque Specifications - Fasteners: Fine Pitch121
  - Torque Specifications - Fasteners: Coarse Pitch123
11 Technical Assistance Service125
- Spare Parts Supply125
- Assistance to Owner / Operator125
- Technical Assistance Service Address125
12 Problems Diagnostics126
- Engine126
- Hydraulic Transmission System126
- Brakes127
- Steering Wheel127
- Drum127
- Loading Shovel128
13 Cleaning129
- Machine Cleaning129
- Glasses Cleaning129
- Cleaning the Cab129
- Safety Stickers Cleaning129
- Drum Cleaning130
14 Lifting the Vehicle131
15 Transporting the Vehicle on a Trailer132
16 Storing the Vehicle133
- Long Period of Inactivity133
- Restarting the Vehicle133
17 Waste Disposal134
- Ecological Considerations134
- Protect the Environment134
18 Demolition135
19 Technical Data136
- Truck Mixer AB L3500136
- Truck Mixer AB L4700140
- Truck Mixer AB F7000144
- Environmental Conditions148
- Electromagnetic Interference148
- Radiations148
- DIECI Hydro Telehandler Fluid ISO46149
- DIECI Hydro Telehandler Fluid ISO32150
- Declaration of Conformity for F-Gas151
20 Control and Maintenance Logs152
- Type of Logs152
  - Control Log152
  - Maintenance Log152
- Instructions for Compiling the Logs152
- Control Log155
- Maintenance Log166

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Dieci L3500 Specifications

General

Brand	Dieci
Model	L3500
Category	Construction Equipment
Language	English

Dieci L3500 - User Manual

Table of Contents

Dieci L3500 Specifications