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APOLLO MINI AGRI
Dieci APOLLO MINI AGRI - User Manual
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MAINTENANCE MANU
AL
sales@dieciaustr
alia.c
om.au
www
.dieciaustr
alia.
com.au
1300 888 4
79
1/5 Melit
o Court, Pr
est
ons NSW
APOLL
O
MINI AGRI
2
Table of Contents
Main Page
General
4
Identification of the Machine
5
Letter
7
Table of Contents
8
Introduction
15
Manual Structure
15
Purpose and Content
15
Preservation
15
Recipients
15
Training
15
Training
16
Qualification
16
Terms, Units of Measurement and Abbreviations Used
17
Symbols Used
19
Symbols Key in Manual
19
Machine General Warnings
19
Equipment General Warnings
20
Intended Use
21
Contraindications for Use
21
Declaration of First Test
21
Liability
21
Manufacturer
22
Certification and CE Marking
23
Warranty
24
Exclusions from the Guarantee
24
Warranty: Duration
24
Warranty: Commencement
24
Warranty: Activation
24
Warranty: Validity
25
Guarantee in Countries with Assistance Centers
25
Guarantee in Countries with no Assistance Centers
25
Examining Replaced Faulty Parts
25
Additional Guarantee for Repairs and Replacement Parts
25
Intervention Campaigns for Faulty Products
25
Warranty: Intervention Request
25
Guarantee: Claim
25
Obligation of Vehicle Downtime
26
Non-Activation, Failure to Grant, Termination
26
Warranty: Failure to Grant
26
Guarantee: Termination
26
Final Terms
26
Safety Regulations
27
General Warnings
27
Safety Indications
29
Personal Protective Equipment
29
Protective Clothing
29
Protect Yourself against Noise
30
Protections against Objects Falling from Height
30
Protect Yourself from Flying Fragments
30
Preparing for Accidents
31
First Aider Tasks
31
Emergency Call
31
Traumas
32
Hemorrhages
32
Preventing Fires and Accidents
32
Risks of Fires
32
Risks of Inhaling Gas
33
Risks of Batteries Exploding
34
Residual Risks
34
Contact with Dangerous Substances
35
Storing Dangerous Liquids
36
Warnings for Safe Working
37
Ensuring the Vehicle Is Clean
37
Checking for Damage
37
Start Working with the Vehicle
37
Passengers Transportation
38
Electrical System Protection
38
Signals to Multiple Vehicles
38
Working with the Danger of Falling Masses and Objects
40
Working Near Electrical Lines
41
Working under the Snow
42
Working with Scarce Lighting
42
Working in Closed Areas or Dangerous Atmospheres
42
Reduce Vibrations
43
Working in Windy Conditions
44
Assessing the Consistency of the Work Ground
45
Moving Safely
45
General Warnings for Moving the Load
46
Use of Cables, Ropes and Slings
48
Road Travel
49
Road Travel Warnings
49
Road Travel Instructions
49
Momentary Stop
50
Parking the Vehicle
50
Starting and Stopping the Machine
52
General Warnings Regarding Starting up the Vehicle
52
Inspections Prior to Starting-Up
52
Starting-Up the Engine
53
Warm-Up after Starting-Up
54
Start-Up at Low Environmental Temperatures
54
Causes of Failed Start-Ups
55
Turn off the Vehicle
55
Safety Devices
56
Safety Stickers
56
Warnings for Safety Stickers
56
Meaning of Safety Stickers
56
Safety Stickers Position on the Vehicle
60
Safety Stickers Position in the Cab
61
Reference to Safety Devices
61
Vehicle Description
62
Left Side Description
63
Right Side Description
64
Engine Description
65
Cab Description
66
Components Description
67
Cab
67
ROPS - FOPS Cab
67
Door Opening
68
Climbing In/Out
68
Door Glass
69
Rear Glass
70
Sunshade
70
Cab Ventilation
70
Air Conditioning
72
Cab Lighting
73
Socket
73
Steering Wheel
74
Multifunction Lever
74
Lights Turning on
77
Seat
80
Emergency Lights
84
Emergency Stop
85
Spirit Level
85
Emergency Exit: Rear Glass
86
Cab Front Glass Protection
86
Warnings in Case of Vehicle Tipping
86
Parking Brake
87
Braking Circuit Errors List
88
Deactivating the Parking Brake Manually
89
Matrix EVO Instrument Panel
90
Components
90
Initial Check
91
Home
92
Central Instrument Panel: Menu
93
General Alarm Icon
93
Active Errors
94
Service
95
Clock and Clock Setting
95
Hour Meter
96
Check Page
96
Info Page
96
Anti-Tipping Device
97
Transmission
106
Movement Selection Lever
106
Service Braking Pedal
107
Inching Pedal
108
Accelerator Pedal
109
Transmission Manual Disable
109
Mechanical Steering Selector
110
Wheels Alignment Check
111
Joystick
113
Joystick with Mechanical Deadman Button
113
Joystick for man Basket Prearrangement
117
Joystick Error List
118
Continuous Oil Function
121
Continuous Oil Function on Joystick with Mechanical Deadman
121
Continuous Oil Function for Vehicles with man Basket Function
122
Rear Hydraulic Sockets
123
Hydraulic Sockets and Electrical Contact on Boom Head
124
Electrical Contact on Boom Head
125
Trailer Descent
126
Quick Coupling
127
Electronic Hand Throttle
128
Safety Rod
128
Wheel Wedge
129
Block Valves
129
Diagrams Notebook
130
Capacity Diagrams
130
Water Heater
136
Fan Reversal
137
Boom Suspension
137
Kubota Engine Stage IIIA Tier 3
139
Equipment
140
General Warnings on Equipment Use
140
Equipment Pre-Use Checks
142
Equipment Installation Procedure
144
Dieci Plate
144
ISO" Type Plate
146
Hydraulic Connections
149
Warnings for Hydraulic Connections
149
Type of Hydraulic Quick Couplings
150
References for Correct Connection
150
Push-Pull Couplings Connection
151
Flat-Face Couplings Connection
153
Closed Center Distributor: Relieve the Pressure through the Trailer Descent Button
154
Electrical Connections
155
Warnings for Electrical Connections
155
Procedure for Connecting Electrical Connections
155
Equipment Removal
157
Electrical Connections Removal
157
Push-Pull Couplings Removal
158
Flat-Face Couplings Removal
160
Forks
160
Identification
160
Description
161
Forks Check
162
Forks Use
163
Forks Adjustment
163
Fork Extensions
164
Forks Safe Working Procedures
165
Fork Shifter
171
Fork Shifter Installation
171
Fork Shifter Description
171
Fork Shifter Installation
172
Fork Shifter Maintenance
172
Fork Shifter Use
173
Fork Shifter Hydraulic Diagram
174
Bucket
175
Buckets Identification
175
Buckets Description
175
Buckets Safety Stickers
175
Bucket Use
176
Tilting Indicator Use
177
Buckets Safe Working Procedures
177
Equipment Lifting
179
Equipment Transport
179
Emergency Procedure
180
Vehicle Towing
180
Towing the Machine with Engine in Failure
181
Man Basket Recovery in Case of Failure
182
Maintenance
184
Maintenance Warnings
184
Avoid Accidents During Maintenance
185
Engine Hood Opening
188
Engine Lower Protection Plate Removal
189
Battery
190
Low Maintenance Batteries
191
Zero" Maintenance Batteries
191
Battery: Instructions for Recharging
191
Battery Cut-Off Switch
192
Battery: Replacement
192
Start up with Auxiliary Batteries
193
Fuel
194
Specifications for Recommended Fuel
194
Cleaning and Storing Fuel
194
Refueling
195
Fuel Tank: Cleaning
195
Fuel Filters: Replacement
196
Safety Stickers: Inspection
196
Lubrication
196
Preliminary Maintenance Operations
197
Prepare the Vehicle for Maintenance
197
Engine Maintenance
198
Belts: Check and Adjustment
198
Engine Oil: Check and Filling up
198
Air Filter: Cartridges Cleaning and Replacement
198
Radiator Maintenance
201
Air Recirculation Grids and Nets
201
Radiator: Checking and Cleaning
201
Radiator: Liquid Filling up and Replacement
201
Hydraulic System Maintenance
203
Hydraulic Oil: Check and Replacement
203
Internal Hydraulic Oil Intake Filter: Replacement
204
External Hydraulic Oil Intake Filter: Replacement
205
Brakes Maintenance
205
Brake: Inspection
205
Brake: Coolant Level Check
206
Wheel Maintenance
206
Epicycloidal Reduction Gear Oil: Check and Replacement
206
Wheel Nuts Tightening
207
Tires
208
Lighting
210
Headlight
211
Tail Light
212
Work Light
212
Led Work Light
213
Window Washer Fluid Tank
213
Ventilation System Maintenance
214
Cab Ventilation Filter: Cleaning and Replacement
214
Air Conditioning: Cleaning
214
Cylinder Lock Valves Maintenance
215
Differential Axles Maintenance
218
Differential Axles Oil: Check and Replacement
218
Hydraulic Fittings Tightening Torques
219
Bolts Tightening Torques
220
Bolts Tightening Torques: Fine Pitch
220
Bolts Tightening Torques: Coarse Pitch
222
Technical Assistance Service
224
Spare Parts Supply
224
Assistance to Owner / Operator
224
Technical Assistance Service Address
224
Problems Diagnostics
225
Engine
225
Hydraulic Transmission System
225
Brakes
226
Steering Wheel
226
Telescopic Boom
226
Cleaning
228
Machine Cleaning
228
Glasses Cleaning
228
Cleaning the Cab
228
Safety Stickers Cleaning
229
Lifting the Vehicle
230
Transporting the Vehicle on a Trailer
231
Storing the Vehicle
232
Long Period of Inactivity
232
Restarting the Vehicle
232
Waste Disposal
234
Ecological Considerations
234
Protect the Environment
234
Demolition
235
Wiring Diagram
236
Components Legend
236
Wiring Diagram Sheets
241
Fuse Box
252
Engine Compartment Fuses
253
Hydraulic Diagram
254
Components Legend
254
Hydraulic Diagram
255
Technical Data
256
Apollo 25.6
256
Equipment
262
Environmental Conditions
264
Electromagnetic Interference
264
Radiations
264
Standard Hydraulic Oil
264
Fork Technical Data
266
Fork Shifter Technical Data
267
Buckets Technical Data
268
Tires Data
269
Control and Maintenance Logs
270
Type of Logs
270
Control Log
270
Maintenance Log
270
Instructions for Compiling the Logs
270
Warnings on the Control Log
270
Warnings on the Maintenance Log
271
Logs Compiling
271
Logs Legend
271
Periodic Checks and Recording Mode (Italian Only)
272
Obligation and How to Report to I.N.A.I.L. (National Institute for Insurance against Accidents at Work) (Italy Only)
272
Control Log
273
Maintenance Log
282
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Dieci APOLLO MINI AGRI Specifications
General
Brand
Dieci
Model
APOLLO MINI AGRI
Category
Construction Equipment
Language
English
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