Dynapac F 121 C - F2.4 Maintenance Overview; Maintenance Review

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F_2.4_01_GB.fm 1-2

F 2.4 1

F 2.4 Maintenance overview

1 Maintenance review

7.1

4.2

5.1

6 8 9 10

Main Page

Table of Contents3
Preface11
General Safety Instructions12
Acts, Directives, Accident Prevention Regulations12
Warning Instructions12
Prohibitive Signs14
Protective Gear15
Environmental Protection16
Fire Prevention16
Further Instructions17
A Correct Use and Application19
B Vehicle Description21
Application21
Description of Assemblies and Functions22
Vehicle23
Construction23
Danger Zones26
Safety Devices27
Emergency Stop Button27
Steering System27
Horn27
Ignition Key / Lights27
Main Switch (17)28
Hopper Transport Safeguards (18)28
Screed Transport Safeguard (19)28
Latch for Protective Roof (20)28
Technical Data, Standard Configuration30
Dimensions (All Dimensions in MM)30
Allowed Angle of Rise and Slope31
Allowed Angle of Driving up31
Weights F 121 C (All Weights in T)32
Weights F 141 C (All Weights in T)32
Performance Data F 121 C33
Performance Data F 141 C34
Traction Drive/Chassis35
Engine F 121 C35
Engine F 141 C35
Hydraulic System35
Material Compartment (Hopper)36
Material Conveying36
Material Distribution36
Screed Lifting Device37
Electrical System37
Location of Instruction Labels and Identification Plates38
Identification Label for the Paver Finisher (6)40
Standards41
Continuous Sound Level F121C, Deutz TCD 2012L0641
Operating Conditions During Measurement41
Measuring Point Configuration41
Continuous Sound Level F141C, Deutz TCD 2013L0642
Operating Conditions During Measurement42
Measuring Point Configuration42
Vibration Acting on the Entire Body43
Vibrations Acting on Hands and Arms43
Electromagnetic Compatibility (EMC)43
C1.1 Transportation45
Safety Regulations for Transportation45
Transportation on Low-Bed Trailers46
Preparations46
Driving Onto the Low-Bed Trailer48
Secure the Paver Finisher in Its Position to the Low-Bed Trailer49
After Transportation49
Transportation50
Preparations50
Traction Drive52
Loading by Crane53
Towing54
Safely Parking the Vehicle57
D1.4 Operation59
Safety Regulations59
Operating Elements60
Operating Panel60
Remote Control78
Front Side79
Reverse Side80
D3.1 Operation81
Operating Elements on the Paver Finisher81
Batteries (71)81
Battery Main Switch (72)81
Transport Safeguards for the Hopper (73)82
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)83
Seat Lock (Behind the Driver's Seat) (75)83
Separator Fluid Spraying System (80) (O)84
On / off Switch for Additional Headlight in the Roof (85)85
On / off Switch for Fuel Tank Filler Pump (85A)85
On / off Switch Special Lighting (85B)85
On/Off Switch85
Exhaust of Asphalt Vapours (85C)85
On/Off Switch of Work Headlights (85D)86
On/Off Switch of Flasher (85E)86
On / off Switch Connection Sockets (85F)86
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (86)86
Hydraulic Folding Roof (87) (O)87
Electric Setting of the Transportation Volume of the Conveyor (O) (88)88
Conveyor Limit Switches (89)89
Ultrasonic Auger Limit Switches (90) (Left and Right)90
Sockets for Working Lights (Left and Right) (92)90
Pressure Control Valve for Screed Charging/Relieving (93)91
Pressure Control Valve for Screed Stop with Pretensioning (93A)91
Pressure Gauge for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)91
Central Lubrication Unit (O) (100)92
Track Cleaner (O) (101)92
Particle Filter - Control Light (102) (O)93
Front and Side Window (O) (103)94
Adjustment of Screed Eccentric (O) (104)95
D4.6 Operation97
Preparation of Operation97
Required Devices and Aids97
Before Starting Work (in the Morning or When Starting Paving)98
Checklist for the Machine Operator98
Starting the Paver Finisher100
Before Starting the Paver Finisher100
Normal" Starting100
External Starting (Starting Aid)101
After Starting102
Indicator Lamps102
Battery Charge Indicator (1)102
Oil Pressure Indicator Lamp for the Traction Drive (2)102
Preparations for Paving104
Separating Agent104
Screed Heater104
Direction Marks104
Loading/Distributing Material105
Starting for Paving107
Checks During Paving109
Paver Function109
Quality of the Layer109
Paving with Functions „Screed Control, Stopping of Paver Finisher" and „Screed Loading / Unloading110
General110
Screed Charging/Relieving111
Screed Control with the Paver Finisher Standing Still (Floating Position with and Without Prestressing)111
Screed Control with the Paver Finisher at Standstill - with Floating Position Prestressing112
Adjusting the Pressure112
Adjustment of Pressure for the Loading/Offloading of the Screed113
Screed Control Pressure with the Paver Finisher at Standstill - Set the Floating Position with Prestressing (O)113
Interrupting/Terminating Operation114
During Breaks (E.g. the Material Supply Truck Is Late)114
During Extended Interruptions (E.g. Lunch Break)114
When Work Is Finished115
Malfunctions117
Querying the Error Messages of the Traction Engine117
Display of the Number Code117
Error Messages120
FMI-Codes125
Problems During Paving126
Malfunctions on the Paver Finisher or Screed128
Emergency Device/Steering, Drive System131
E01 Set-Up and Modification135
Special Notes on Safety135
Auger136
Height Adjustment136
Auger Crossbeam Installed in a Fixed Position136
Mechanical Adjustment with Ratchet (Optional)137
In Case of Hydraulic Adjustment (Option)137
Auger Extension, Auger Type I139
Mounting Extension Parts140
Mounting Support Tube Extensions141
Installing Tunnel Plates142
Installing Additional Braces143
Auger Mounting Chart for Ø 310 MM Auger144
Auger Mounting Chart for Ø 380 MM Auger145
Auger Extension, Auger Type II146
Mounting Extension Parts147
Auger Modification Plan149
Screed151
Electrical Connections151
Remote Controls151
Grade Control151
Auger Limit Switches151
Working Lights151
F1.0 Maintenance153
Notes Regarding Safety153
F2.4 Maintenance Overview155
Maintenance Review155
F3.0 Maintenance - Conveyor157
Maintenance - Conveyor157
Maintenance Intervals158
Points of Maintenance158
Chain Tightness of the Conveyor (1)159
The Drive of Conveyor (to the Left/To the Right) (2)160
F4.2 Maintenance - Auger161
Maintenance - Auger Sub-Unit I161
Maintenance Intervals162
Points of Maintenance162
Auger - Outer Bearing (1)162
Auger Middle Bearing (2)163
Auger - Drive Gear Neck Bearing (3)164
Auger Bevel Gear (on the RH and LH Sides) (4)165
F6.0 Maintenance - Hydraulic System167
Maintenance - Hydraulic System167
Maintenance Intervals168
Points of Maintenance168
Hydraulic Oil Tank (1)168
Suction/Return Flow Hydraulic Filter (2)170
Venting the Filter171
High Pressure Filter (3)172
Pump Distribution Gear (4)173
Hydraulic Hoses (5)174
F5.1 Maintenance - Engine175
Maintenance - Engine Sub-Unit175
Maintenance Intervals176
Points of Maintenance176
Engine Lube-Oil System (2)176
Engine Fuel System (3)176
Engine Air Filter (4)177
Coolant System of the Engine (5)184
Engine Drive Belt (6)184
Engine Exhaust System (7)185
F7.1 Maintenance - Running Gear187
Maintenance - Running Gear187
Maintenance Intervals188
Points of Maintenance188
Track Tightness (1)189
Planetary Gear (2)190
F8.1 Maintenance - Electronic System191
Maintenance - Electronic System191
Maintenance Intervals192
Points of Maintenance192
Batteries (1)195
Generator (2)196
Adjustment of Belt Tightness198
Replacement of Belt199
Checking / Adjusting Belt Tension200
If Necessary, Adjust the Belt Tension200
Electric Fuses (3)201
Type of Machine: Conventional Electronics201
Switch Box201
Fuses in the Switching Cabinet (B)202
Relays in the Switching Cabinet (C)203
Fuses on the Operating Panel204
Relays on the Operating Panel205
Type of Machine: PLC- Electronics206
Switch Box206
Fuses in the Switching Cabinet207
Relays in the Switching Cabinet (C)209
Fuses on the Operating Panel210
F9.0 Maintenance - Points of Lubrication211
Maintenance- Points of Lubrication211
Maintenance Intervals212
Points of Maintenance212
Central Lubrication (1)213
Bearings (2)217
F10.0 Checks, Decommissioning219
Tests, Check-Up, Cleaning, Stopping219
Maintenance Intervals220
General Observation221
Checks by a Specialist221
Cleaning222
Conservation of Paver Finisher223
Downtime up to 6 Months223
Downtime between 6 Months and 1 Year223
Re-Commissioning223
F11.0 Lubricants and Fuels225
Lubricants and Fuels225
Hydraulic Oil226
Instructions Referring to the Oil Types Applied227
Filling Volumes228
Instructions to Change from Mineral Oil to Synthetic Oil / from Synthetic Oil to Mineral Oil232
Caterpillar Drive - Planetary Gear232

Dynapac F 121 C - F2.4 Maintenance Overview; Maintenance Review

Table of Contents

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