248
POWERHEAD
POWERHEAD ASSEMBLY
Shift Linkage Installation
Lubricate shift linkage bosses at the base of the
crankcase with Triple-Guard grease. Insert bush-
ings into bosses.
Apply Triple-Guard grease to the shaft of the shift
lever assembly. Guide shaft through bushings in
crankcase.
Install shift rod lever and tighten retaining screw
60 to 84 in. lbs. (7 to 9.5 N·m).
Apply Triple-Guard grease to shoulder of shift arm
screw and Nut Lock to threads. Install arm, screw,
and washer and tighten screw to a torque of 120
to 144 in. lbs. (13.5 to 16.5 N·m).
Throttle Linkage Installation
Apply Nut Lock to threads of throttle lever screw.
Insert spring into cavity of throttle lever.
Install lever, screw, and washer on crankcase and
hook spring on rib as shown. Tighten screw to a
torque of 120 to 144 in. lbs. (13.5 to 16.5 N·m).
Apply Nut Lock to threads of throttle cam screw.
Install cam, screw, and washer on cylinder block
and tighten screw to a torque of 120 to 144 in. lbs.
(13.5 to 16 N·m).
IMPORTANT: Do not lubricate throttle levers or
shoulder screws.
1. Shift arm screw
2. Shift lever screw
005294
2
1
1. Throttle lever spring 005259
1. Throttle cam screw 005293
1
1
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