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GEARCASE – STANDARD ROTATION
GEARCASE HOUSING INSPECTION
GEARCASE HOUSING
INSPECTION
Thoroughly clean gearcase housing to remove all
dirt and debris prior to inspection. Inspect pinion
bearing and forward thrust surface of gearcase
housing.
Use Gearcase Alignment Gauge Kit, P/N 5006349
to check the condition of gearcase housing prior
to reassembly. Refer to instructions provided with
kit. Use additional Gauging Head as follows:
• P/N 352879, for “S2” Type gearcase housings
• P/N 5007750, for “L2” Type gearcase housings
• P/N 5007749, for “M2” Type gearcase housings
IMPORTANT: DO NOT force gauging shaft into
alignment hole. Shaft MUST slide easily into hole
of gauging head. If shaft does not slide into hole,
gearcase housing is damaged and must be
replaced.
SHIFTER, BEARING AND
SEAL SERVICE
Shift Housing Disassembly
IMPORTANT: The shift housing and bearing are
serviced as an assembly. If either are worn or
damaged, replace the complete assembly.
Insert a suitable tool under one end of the clutch
dog spring and remove it from its groove by
unwrapping it from around the clutch dog. Dis-
card the spring.
Push the pin out of the clutch dog. Remove all
parts.
006787
1. Gauging shaft 004347
1
WARNING
Wear safety glasses to avoid injury.
1. Clutch dog spring COA3560
1. Pin COA3561
1
1
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