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INVT GD200-037G/045P-4 User Manual

INVT GD200-037G/045P-4
266 pages
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Goodrive 200 Inver ter

Table of Contents

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INVT GD200-037G/045P-4 Specifications

General IconGeneral
BrandINVT
ModelGD200-037G/045P-4
CategoryInverter
LanguageEnglish

Summary

Preface

Safety Precautions

Safety Definition and Warning Symbols

Defines safety terms like Danger, Warning, and explains warning symbols used throughout the manual.

General Safety Guidelines

Outlines crucial safety rules for inverter operation, installation, and maintenance, including waiting times.

Delivery and Installation Safety

Provides guidelines for safe handling, installation, and placement of the inverter to prevent injury or damage.

Commission and Running Safety

Details safety precautions during the commissioning and operational phases of the inverter to ensure safe use.

Maintenance and Component Replacement Safety

Covers safety procedures for performing maintenance and replacing components on the inverter, emphasizing qualified personnel.

Scrapping Disposal Instructions

Provides instructions for the safe disposal of the inverter, noting the presence of heavy metals.

Quick Start-up

Unpacking and Initial Inspection

Guides users on checking the inverter package and contents for damage or missing items upon receipt.

Application and Environment Confirmation

Lists checks for the machine, load, and environmental conditions before installing and using the inverter.

Installation Confirmation Checklist

Provides a checklist for verifying correct installation of the inverter and related components.

Basic Commissioning Procedures

Outlines the essential steps for basic commissioning before the inverter's actual utilization.

Product Overview

Basic Operation Principles

Explains the fundamental operation principle of the inverter's main circuit, including rectifier and converter stages.

Product Specifications

Lists detailed technical specifications including input, output, and control features of the inverter.

Name Plate and Type Designation

Illustrates and deciphers the information on the inverter's name plate and type designation.

Rated Specifications and Structure

Details electrical specifications, rated values, and provides a diagram of the inverter's internal structure.

Installation Guidelines

Mechanical Installation Requirements

Covers environment, direction, manner, single, multiple, vertical, and tilt installation configurations.

Wiring Procedures

Covers main circuit wiring diagrams, terminal figures, and control circuit wiring practices.

Layout Protection Measures

Covers short-circuit protection, thermal overload protection, and bypass connection implementation.

Keypad Operation Procedure

Keypad Overview, Display, and Components

Details keypad components like LEDs, display zones, potentiometer, and operational buttons for control and adjustment.

Keypad Operation and Parameter Management

Explains how to operate the inverter via keypad, modify function codes, set passwords, and monitor states.

Function Parameters

P00 Group: Basic Function Group

Details parameters for basic functions like speed control mode, run command channel, and communication selection.

P01 Group: Start-up and Stop Control

Covers parameters for starting modes, frequency, braking, stopping behavior, and restart functions.

P02 Group: Motor 1 Parameters

Details parameters for motor 1, including rated power, frequency, speed, voltage, current, and resistance.

P03 Group: Vector Control

Covers parameters specific to vector control mode, including speed loop, compensation, and torque settings.

P04 Group: SVPWM Control

Details parameters for SVPWM control, including V/F curves, torque boost, energy saving, and vibration control.

P05 Group: Input Terminals

Details parameters for configuring digital input terminals, including function selection, polarity, and timing.

P06 Group: Output Terminals

Details parameters for configuring digital and relay output terminals, including their functions, timing, and signal mapping.

P07 Group: Human-Machine Interface

Covers parameters for user interface, including password protection, parameter copy, display states, and software version.

P08 Group: Enhanced Function

Details parameters for enhanced functions like jogging, jumping frequency, traverse running, and pulse counter.

P09 Group: PID Control

Covers PID control parameters, including reference source, feedback, output features, and tuning constants.

P10 Group: Simple PLC and Multi-step Speed Control

Details parameters for simple PLC and multi-step speed functions, including step settings and ACC/DEC times.

P11 Group: Protective Parameters

Details parameters for protective functions like phase loss, overvoltage, overload, and underload protection.

Analog Input

Analog Input Terminals and Adjustment

Describes the analog input terminals (AI1, AI2, AI3) and their filtering, maximum, and minimum value adjustments.

Analog Output

Analog Output Terminals and Adjustment

Details the analog output terminals (AO1, AO2) and pulse output, including filtering and value adjustment.

Digital Input

Digital Input Terminals and Programming

Explains the programmable digital input terminals and open-collector terminal, and how function codes program them.

Digital Output

Digital Output Terminal Functions

Lists functions for relay and open-collector digital outputs based on set values, including running and fault signals.

Simple PLC

Simple PLC Operation and Parameters

Explains the Simple PLC function for automatic control of frequency and direction based on running time.

Multi-step Speed Running

Multi-step Speed Parameters and Selection

Details setting 16 step speeds using multi-step speed terminals and their corresponding parameters.

PID Control

PID Control Operation and Adjustment

Illustrates PID control, explaining proportional, integral, and derivative adjustments for stable system control.

Traverse Running

Traverse Running Workflow and Parameters

Explains the traverse running function, its applications, workflow, and related parameters.

Pulse Counter

Pulse Counter Input and Output

Details pulse counter operation, including input via HDI terminal and output signals for length arrival.

Fixed-length Control

Fixed-Length Control Logic and Parameters

Explains fixed-length control using pulse input, counting, and length arrival signals for automated processes.

Fault Procedure

Fault Handling and Troubleshooting Steps

Provides a flowchart for fault handling, estimating reasons, and seeking solutions from INVT support.

Fault Tracking

Alarm and Fault Indications

Explains how alarms and faults are indicated via LEDs and panel display, guiding users to identify causes.

How to Reset Faults

Details methods for resetting inverter faults using the keypad, digital input, or power cycling.

Fault History and Diagnosis

Explains how recent faults and related operation data are stored in function codes for review.

Fault Instruction and Solution

Provides a systematic approach to diagnosing and resolving inverter faults by checking parameters and tables.

Other Fault Codes

Lists and describes other fault codes like PoFF and communication failures, with their causes and solutions.

Common Fault Analysis: Motor Issues

Provides troubleshooting steps for common motor-related faults like no-work, vibration, and heat.

Common Fault Analysis: Electrical Faults

Details troubleshooting for overvoltage, undervoltage, and overheating faults, including checks on power and cooling.

Common Fault Analysis: Overcurrent and Stall

Outlines troubleshooting for overcurrent and motor stall during acceleration, checking parameters and loads.

Maintenance and Hardware Diagnostics

Maintenance Intervals

Lists recommended routine maintenance checks and intervals for ambient environment, voltage, keypad, and main circuit.

Cooling Fan Maintenance

Provides instructions for replacing the inverter's cooling fan, including safety precautions and diagrams.

Capacitor Maintenance and Reforming

Explains reforming DC bus capacitors after long storage and procedures for changing electrolytic capacitors.

Power Cable Maintenance

Covers checking power cable connections and ensuring tightness after disconnecting power.

Communication Protocol

MODBUS Protocol Overview

Provides an overview of MODBUS protocol, its modes, master-slave concept, and application in industrial networks.

RTU Communication Frame Format: Bit Checkout and CRC Check

Details RTU frame structure, bit checkout (even/odd), and CRC check for ensuring data integrity.

RTU Command Codes and Data Illustration

Explains command codes like 03H for reading and 06H for writing, detailing frame structures and examples.

Command Code 08H for Diagnosis

Describes the 08H command code used for diagnosis, including sub-function codes and examples.

Command Code 10H for Continuous Writing

Illustrates the 10H command code for writing multiple data points continuously, with examples.

Data Address Definition and Rules

Explains how data addresses are defined for function codes, including rules for high and low bytes.

MODBUS Address Instruction for Other Functions

Lists parameter addresses for various functions, including communication control and setting values.

Fault Message Response

Explains fault message codes returned by the inverter to the master for communication errors.

Technical Data

Inverter Ratings and Derating

Explains inverter sizing, limitations on shaft power, and how load capacity decreases with altitude and temperature.

Electric Power Network Specifications

Provides specifications for voltage ranges, frequency, and maximum short-circuit current capacity.

Motor Connection Data

Lists motor types, voltage, protection, frequency, and carrier frequency specifications, including EMC cable length.

Applicable Standards

Lists the safety and machinery standards the inverter complies with, such as EN ISO 13849-1 and IEC/EN standards.

EMC Regulations and Compliance

Details EMC product standards, CE marking, directive compliance, and inverter categories (C1-C4).

Dimension Drawings

Keypad Structure and Installation

Shows the internal structure of the keypad and the chart for its installation on the inverter.

Inverter Mounting Dimensions

Provides diagrams and dimensions for wall, flange, and floor mounting of various inverter models.

Peripheral Options and Parts

Peripheral Wiring and Cable Management

Covers peripheral wiring, power supply reference, cable types, routing, and insulation checking.

System Protection Components

Details selection of breakers, fuses, reactors, and filters for protecting the inverter and system.

Braking System and Optional Parts

Guides on selecting braking components, cables, resistors, units, and other optional parts like flange brackets.

Further Information

Product and Service Inquiries

Guides users on contacting local INVT offices for product inquiries, quoting type and serial numbers.

Manual Feedback

Encourages users to provide feedback on manuals via the INVT website's online feedback form.

Document Library on the Internet

Directs users to the INVT website for downloading manuals and product documents in PDF format.

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