Leak Flow Regime
10.1.4.1. Viscous vs. Molecular Flow Leaks
The flow regime encountered in leak testing is often difficult to determine. It can,
however, be estimated by calculating the average mean free path of the gas
molecule (l) divided by the estimated leak path diameter (d). Use the following
guidelines to determine the flow regime.
• Viscous Flow leaks typically occur in systems leaking at atmosphere or larger
pressures (l/d < 0.01). Viscous leaks are typically larger than 10-5 atm-cc/sec, but
can occur at lower leak rates.
• Molecular Flow leaks typically occur under vacuum conditions (l/d > 1.00).
Molecular leaks are typically smaller than 10-5 atm-cc/sec.
• Transitional Flow occurs between viscous and molecular flow regimes (0.01 < l/d <
1.00).
Helium Leak Rate vs. Other Gases