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LACO Technologies TITAN Test - User Manual

LACO Technologies TITAN Test
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© 2018 LACO TECHNOLOGIES, INC. - [TitanTest itna01en1-07 BA.fm] - 1807
ORIGINAL
- OPERATING INSTRUCTIONS
- MAINTENANCE INSTRUCTIONS
- COMMUNICATION PROTOCOL
LEAK DETECTOR
TitanTest Production and Maintenance Models
From Software Version 1.16

Table of Contents

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Summary

1. About this manual

1.1 Target groups

Identifies the intended audience for these instructions.

1.2 Additional documents on the USB stick

Lists supplementary documents available on the USB drive.

1.3 Other applicable documents

Lists other relevant documents for the system.

1.4 Displaying information

Explains how information is presented, including warnings.

2. Safety

2.1 Intended use

Specifies the proper application and limitations of the TitanTest leak detector.

2.2 Owner requirements

Outlines the responsibilities and qualifications for device owners.

2.3 Operator requirements

Details the necessary knowledge and actions for safe operation.

2.4 Dangers

Identifies potential hazards associated with electric power and chemicals.

3. Scope of delivery, transport, storage

Scope of delivery

Lists the items included in the standard delivery package.

Transport

Provides important safety and handling instructions for transporting the device.

Storage

Guidelines for storing the TitanTest device under appropriate conditions.

4. Description

4.1 Function

Explains the leak detection capabilities and methods of the TitanTest device.

4.2 Main unit

Identifies the primary components and physical layout of the device.

4.2.1 Markings on the device

Describes important labels and warning stickers found on the device.

4.3 Technical Data

Lists detailed technical specifications for the TitanTest device.

4.4 TITANTEST P;N Matrix**

4.5 Pump Down Times

4.6 Vacuum Diagrams

4.6.1 Vacuum Schematic with Internal Fore Pump

Diagram of the vacuum system with an internal fore pump.

4.6.2 Vacuum Schematic with Dry Scroll Pump

Diagram of the vacuum system with a dry scroll pump.

5. Installation

5.1 Setup

General guidelines for preparing the device for operation.

5.2 Removal of the plug (M-Series only)

Procedure for removing a specific plug on M-Series models.

5.3 Installing the external oil mist filter (P-Series only)

Steps for installing an external oil mist filter on P-Series units.

5.4 Accessories for TITANTEST

Information about available accessories and their compatibility.

5.5 Mounting the accessories

How to connect accessories to the device's connection strip.

5.6 Connecting the sniffer line

Procedure for connecting the sniffer line for sniff mode operation.

5.7 Remote control

Information on optional remote control devices for the TitanTest.

5.8 Fore pump exhaust line

Guidelines for connecting an exhaust line for the fore pump.

5.9 Venting or chamber

How to vent the device or connect a chamber.

5.10 Connecting to the power supply system

Instructions for safely connecting the device to the power supply.

6. Operation

6.1 Switching on the device

Step-by-step instructions for powering on and starting the TitanTest device.

6.2 Operating the device

Detailed operations of the device, including menu navigation.

6.2.1 Menu tree

A visual representation of the device's menu structure and navigation.

6.2.2 Display and buttons

Describes the control unit, display, and function buttons of the TitanTest.

6.2.3 Recurring function symbols

Explains common symbols used on the device's interface.

6.2.4 Structure of the windows and the menus

Details the layout and organization of the device's display windows and menus.

6.2.5 Measurement display

How measured leakage rates are displayed numerically or graphically.

6.2.6 Setup window display

How to navigate and interact with the setup windows and menus.

Working in the windows

General guidance on interacting with device windows and editing values.

6.2.7 Standby

Describes the device's standby mode and its parameters.

Venting

How to manage venting operations from the standby window.

Mode select

How to switch between different operating modes like Vacuum, Sniff, Auto Test.

Setup

Accessing settings for measurement tasks and global configurations.

Calibration [CAL]

How to access and initiate the calibration process.

Utilities

Accessing utility functions like background cleanup.

Check internal calibration leak

Performing a check of the internal calibration leak functionality.

Background cleanup

Using the background cleanup function to manage gas levels.

6.3 Global settings

6.3.1 Setting the display

Adjusting display parameters like contrast, units, and language.

Units

Setting measurement units for leakage rate and pressure.

Date and Time

Configuring the device's date and time settings.

Display range

Defining how measured results are displayed, including scaling and time axis.

Lower display limit

Setting a lower limit for the leakage rate display.

Language

Selecting the user interface language for the device.

6.3.2 Access control

Managing access rights for different device functions and menus.

Maintenance enabled

Enabling or disabling access to maintenance functions.

Access to CAL function

Authorizing access to the device calibration functions.

Change device PIN

Procedures for changing the device's personal identification number.

Change menu PIN

Procedures for changing the PIN required to access software menus.

6.3.3 Set interfaces

Configuring the device's communication interfaces like Analog Output, RS232, RS485.

Analog output

Configuring analog output settings for various parameters.

Control location

Defining where the device is controlled from (local or remote).

Relay

Configuring relay settings for different operational states.

Serial port

Configuring serial port settings, including interface and protocol.

Setting the Ext. Pump Setup

Configuring external pump setup for evacuation and measurement.

6.3.4 Load;Save parameters

Saving and loading device parameter sets for measurement tasks.

6.3.5 Volume & Beep

Adjusting speaker volume and enabling/disabling beep sounds.

6.3.6 Define the Auto Test settings**

Configuring parameters for automated leak testing sequences.

Delay Timer

Setting a delay before sensitive measurements to avoid fluctuations.

Test Timer

Defining the duration for the measurement part of the Auto Test sequence.

Background Limit

Setting a threshold for background gas levels before measurement starts.

Background Limit Timer

Limiting the time the device waits for the background limit.

External Trigger

Enabling an external trigger for gas filling stations.

Define the Rejection Type

Selecting how the test result is determined based on leakage rate.

Overview Table

A table summarizing Auto Test settings.

6.4 Settings for the measurements

6.4.1 Set operating mode and mass

Selecting the measurement mode and the gas being detected.

6.4.2 Set filter & ZERO

Configuring leakage rate filters and zero suppression for background noise.

6.4.3 Set vacuum ranges

Defining vacuum pressure ranges for different sensitivity levels (ULTRA, FINE, GROSS).

6.4.4 Define evacuation time & vent

Setting evacuation times and configuring venting procedures.

Background cleanup

Using background cleanup for reducing gas levels or preventing condensation.

6.4.5 Set gross leak protection

Enabling and configuring gross leak protection to prevent contamination.

6.4.6 Define pressure limits for sniff mode

Setting pressure limits specifically for the sniff operating mode.

6.4.7 Set the setpoint and alarm

Defining alarm setpoints and delay times for measurement events.

6.4.8 Define calibration settings

Configuring parameters related to the calibration process.

6.4.9 Set calibration request

Specifying whether to prompt for calibration after certain events.

6.4.10 Execute calibration

Procedures for executing calibration routines for different modes.

6.4.10.1 Calibrating in Vacuum operating mode

Step-by-step guide for calibrating in vacuum mode.

External calibration leak

How to connect and use an external calibration leak source.

Calibration sequence

The overall sequence of steps for performing a calibration.

6.4.10.2 Calibrate in Sniffoperating mode

Step-by-step guide for calibrating in sniff mode.

6.4.10.3 Check calibration with internal calibration leak

Performing a check of the internal calibration leak.

6.5 Measuring

6.5.1 Measuring in Vacuum operating mode

Detailed steps for performing measurements in vacuum mode.

6.5.2 Measuring in Sniff operating mode

Detailed steps for performing measurements in sniff mode.

6.5.3 Executing an Auto Test**

How to initiate and run an automated test sequence.

6.5.4 Measured value display

How measured values are presented on the display after reaching measurement pressure.

6.6 Calling up information about the device

Settings

Viewing current device settings.

System data

Accessing detailed system data about pumps, sensors, and communication.

Vacuum diagram

Viewing a graphical representation of the measurement system.

Error list

Displaying a list of the last reported errors.

Calibration history

Reviewing past calibration events, including dates and factors.

Paging function

Using the paging function to locate wireless remote controls.

6.7 Switching off the device

7. Warning and error messages

7.1 Warning messages

Lists warning messages, their causes, and solutions.

7.2 Error messages

Lists error messages, their causes, and troubleshooting steps.

8. Maintenance, Cleaning and Service

8.1 Important instructions

Crucial safety and handling instructions before performing maintenance.

8.2 Cleaning the housing

Instructions for cleaning the exterior housing of the device.

8.3 Information sources

Lists available documents and resources for further information.

8.3.1 List of documents

Lists specific documents available for reference.

8.3.2 Calling up maintenance information

Accessing stored maintenance data and schedules.

Maintenance device

Viewing operating hours and maintenance intervals for the device.

Maintenance warning

Configuring whether to display maintenance messages.

Burn-in

Performing a load test to ensure stability.

8.3.3 Maintenance and service schedule

A schedule outlining maintenance tasks based on operating hours or time.

8.4 Maintenance work (M-Series only)

8.4.1 The system at a glance (M-Series only)

An overview diagram of the M-Series system components.

8.4.2 Removing the cover (M-Series only)

Procedure for safely removing the device cover on M-Series models.

8.4.3 Backing pump (M-Series only)

Maintenance procedures for the backing pump in M-Series devices.

8.4.3.1 Check oil level from outside

How to check the oil level in the backing pump without disassembly.

8.4.3.2 Replenish the oil (M-Series only)

Steps to add oil to the backing pump on M-Series units.

8.4.3.3 Change the oil (M-Series only)

Procedure for changing the oil in the backing pump on M-Series units.

8.4.4 Oil mist filter (M-Series only)

Maintenance procedures for the oil mist filter on M-Series devices.

8.4.4.1 Check and empty the oil mist filter and clean the oil pan (M Series only)

How to inspect, empty, and clean the oil mist filter and pan.

8.4.4.2 Replace the filter of the oil mist filter (M-Series only)

Procedure for replacing the filter element in the oil mist filter.

8.5 Maintenance work (P-Series only)

8.5.1 The system at a glance (P-Series only)

An overview diagram of the P-Series system components.

8.5.2 Removing the cover (P-Series only)

Procedure for safely removing the device cover on P-Series models.

8.5.3 Backing pump (P-Series only)

Maintenance procedures for the backing pump in P-Series devices.

8.5.3.1 Check oil level from outside

How to check the oil level in the backing pump.

8.5.3.2 Replenish the oil (P-Series only)

Steps to add oil to the backing pump on P-Series units.

8.5.3.3 Replenish or Change the oil (P-Series only)

Procedures for adding or changing oil in P-Series backing pumps.

8.5.4 Oil mist filter (P-Series only)

Maintenance procedures for the oil mist filter on P-Series devices.

8.5.4.1 Check and empty the oil mist filter and clean the oil pan. (P Series only)

How to inspect, empty, and clean the oil mist filter and pan.

8.5.4.2 Replace the filter of the oil mist filter (P-Series only)

Procedure for replacing the filter element in the oil mist filter.

8.6 Maintenance work further steps (All Series)

8.6.1 Turbo molecular pump

Maintenance procedures for the turbo molecular pump.

8.6.1.1 Replace the oil wick cartridge.

Procedure for replacing the oil wick cartridge in the turbo pump.

8.6.2 Valve block

Maintenance for the valve block component.

8.6.2.1 Cleaning the venting connection filter

Instructions for cleaning the filter in the venting connection.

8.6.3 Fan 1

Maintenance related to Fan 1.

8.6.3.1 Clean; replace filter mat

How to clean or replace the filter mat for Fan 1.

8.6.4 Sniffer probe;capillary filter;sinter filter

Reference to sniffer probe instructions for filter maintenance.

8.7 Replace the ion source

Procedure for replacing the ion source unit.

8.8 Fuses

8.8.1 Replacing the fuses

Step-by-step guide for replacing blown fuses.

8.8.2 Fuses used

A table listing the types and specifications of fuses used in the device.

9. Spare parts list

9.1 Maintenance;Repair Kits

Lists maintenance and repair kits available for the TitanTest.

9.2 Accessories and consumables

Lists available accessories, consumables, and their order numbers.

10.Decommissioning the device

10.1 Disposal of the TITANTEST

Guidelines for environmentally responsible disposal of the device.

10.2 Sending in the TITANTEST

Instructions for shipping the device to LACO Technologies for service.

11.Interfaces and Protocols

11.1 INPUT;OUTPUT interface

Details of the digital and analog input/output signals on the D-sub connector.

11.2 RS232 interface**

Information on connecting and communicating via the RS232 serial interface.

11.3 Serial interface RS485**

Information on connecting and communicating via the RS485 serial interface.

11.4 Remote control

Details on connecting and using a remote control for the TitanTest.

11.5 Relay 1, Relay 2

Information on relay outputs for external control.

11.6 LP

Connection details for the sniffer probe LP interface.

11.7 Serial Interface Protocols**

Overview of available serial communication protocols like LD and ASCII.

12.LD Protocol**

12.1 Communication Parameters

Specifies baud rate and data format for LD protocol.

12.2 Command format

Explains the structure of commands and responses in the LD protocol.

12.3 Status Word

Describes the meaning of bits within the device's status word.

12.4 Commands**

A comprehensive list of commands supported by the LD protocol.

13.ASCII Protocol

13.1 Communication Parameters

Specifies baud rate and data format for ASCII protocol.

13.2 Command Format

Explains the structure of commands and responses in the ASCII protocol.

13.7 Error Messages**

Lists error messages encountered in the ASCII protocol.

14.Trouble Shooting

14.1 Serial communication via RS232 (common)**

Troubleshooting common problems with RS232 serial communication.

14.2 LD Protocol specific**

Troubleshooting specific issues related to the LD protocol.

14.3 ASCII Protocol specific**

Troubleshooting specific issues related to the ASCII protocol.

LACO Technologies TITAN Test Specifications

General IconGeneral
TypeHelium Leak Detector
Gas TypeHelium
Response Time< 1 second
Power Supply100-240 VAC, 50/60 Hz
Housing MaterialStainless Steel
Test MethodSniffing
Accuracy±10%
OutputEthernet
Minimum Detectable Leak Rate5 x 10-12 atm-cc/sec
Measurement Range1 x 10-3 to 5 x 10-12 atm-cc/sec

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