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LeeBoy
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8608
Page 158
LeeBoy 8608 - Page 158
158 pages
Manual
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Printed in the U.S.A.
500 Lincoln County Parkway Ext.
Lincolnton, North Carolina 28092
Phone: (704) 966-3300 - Fax Sales: (704) 483-5802
Scan QR Code to download and view this manual.
www.LeeBoy.com
ST Engineering LeeBoy
, Inc., dba LeeBoy
157
Table of Contents
Main Page
Table of Contents
5
Safety
11
Safety
12
Safety Precautions
14
Machine Precautions
17
Hot Material Precautions
17
Hydraulic Systems Precautions
17
Refueling Precautions
18
Battery Precautions
18
Starting and Stopping Precautions
18
Parking Precautions
18
Operating Precautions
18
Poor Visibility
19
Storage Precautions
19
Maintenance Precautions
19
Safety Decals
20
Safety Decal Locations
20
Safety Decals Care
22
Decal Application
22
Information and Specifications
23
Two Year Limited Warranty
24
Information and Specifications
24
Limited Warranty Policy
24
Contact Information
25
Specifications
26
Torque Specifications
29
Standard Inch Fasteners
29
Metric Fasteners
30
Hydraulic Fittings
30
Determining Proper Torque
31
Component Location
35
Component Location
36
Components Overview
37
Dual Operator Platform
37
Engine
37
Electrical System
37
Augers
38
Hopper and Conveyors
38
Hydraulic System
38
Screed
38
Machine Overview
39
Control Panel
40
Screed Controls
42
Screed Electric Heat Controls
43
Screed Control Box
44
Steering and Speed Control Box
45
Operation
47
Receiving the Machine
49
Initial and Daily Inspection
49
Hopper Lock Valves
49
Screed Lock Pins
49
Operation
49
Start-Up Procedure
50
Stopping the Engine
50
Diesel Exhaust Fluid (DEF)
50
DPF Regeneration (REGEN)
51
PV485 Powerview Display
51
Gauge Screen
51
Soft Key Buttons
52
Set Points and Throttle Speed
53
DEF Info
54
Main Menu Screen
58
Diagnostics
59
System Info
59
Lamp Info
60
User Settings
62
DPF Commands
62
Perform Parked Regeneration
67
Status and Warning Alert Icons
69
Plus One Controller
70
Driving the 8608 Paver
71
Activate/Deactivate Operator Control Station
71
Steering and Speed Control
72
Paver Operation
72
Spray down
72
Heating the Screed and End Gates
73
Hopper Wings
75
Conveyors
76
Under Auger Material Cut-Offs
77
Tow Point
77
Sonic Auger Sensor
78
Set the Screed Extension, Flight Screw, and End Gate
78
Basic Paving
81
Setting the Crown
82
Mat Texture Adjustment
83
Unloading and Loading
84
Unloading
84
Loading
84
Tie-Down Procedure
85
Towing
85
Optional Components
86
Steering Wheel Option
86
Truck Hitch Attachment Option
86
Umbrella Option
86
Screed Extension Vibration
86
Extendable Push Roller
87
Rubber Track Option
87
Horizontal Flight Screws
87
Topcon® Sonic and Dual Grade Control
87
Screed Sloping Extensions
88
Slope Meter
89
Heated End Gate
90
Screed Single-Point Lube System
90
Automatic Temperature Control
90
Tool Rack
91
Blade Light
91
Magnetic Cup Holder
92
Maintenance
93
Maintenance Schedule
97
Accessing Components
98
Raise and Lower Engine Hood
98
Routine Maintenance
99
Prepare Paver for Maintenance
99
Every 10 Hours or Daily Routine Maintenance
99
Every 50 Hours or Weekly Routine Maintenance
100
Every 100 Hours or Monthly Maintenance
100
Every 250 Hours or Quarterly Routine Maintenance
100
Every 500 Hours or Semi-Annual Routine Maintenance
100
Every 1000 Hours or Annual Routine Maintenance
100
Every 1500 Hours
100
Every 3000 Hours
100
Lubrication
101
Lubrication Points Chart
101
Daily Lubrication
102
Weekly Lubrication
103
Monthly Lubrication
103
Torque Hub Lubrication
104
Maintenance Adjustments
104
Conveyor Drive Chains
104
Conveyor Flight Chains
105
Auger Drive Chain
106
Screed Extension Top Guide Adjustment
106
Torque Hub Hydraulic Motor Gear Adjustment
107
Engine Maintenance
107
Check Engine Lubrication Oil
108
Change Engine Oil and Filter
109
Change Air Filter
110
Engine Drive Belt
110
Change Oil Separator Element
111
Selective Catalytic Reduction (SCR)
111
DEF (Diesel Exhaust Fluid)
112
DEF Storage
112
DPF Service
113
Cooling System
113
Replace Radiator Hoses
114
Fuel System
114
Fuel Tank
114
Change Fuel Filter
115
Hydraulic System
116
Check Hydraulic Oil
116
Fuel Water Separator
116
Change Hydraulic Oil and Filters
117
Electrical System
118
Battery Servicing
118
Alternator
119
Fuse Panel
119
Electric Heat Control Box
120
Element Resistance Testing
120
Heating Elements
121
Generator Speed Check
121
Generator Voltage Testing
122
Generator Capacitor Replacement
122
Adjust Generator Belt
123
Beacon and Work Lights
123
Dielectric Grease
123
Replacement Procedures
124
Two-Speed Hydraulic Motors
125
Hydraulic Pumps/Motor Installation Start-Up Procedure
126
Torque Hub
127
Replace Tracks
127
Front Idler
128
Track Tension Cylinder
129
Track Rollers
129
Track Sprocket
129
Rear Conveyor Shaft, Bearings and Sprockets
130
Conveyor Drive Motors
130
Conveyor Wear Plates
131
Under Auger Material Cut-Offs
131
Auger Inner Bearings
132
Auger End Mounts
133
Auger Motors
133
Quick Change Augers
134
Main Screed Wear Plate
135
Hopper Wing Cylinders
136
Screed Extension Wear Plate
137
Main Screed Wear Plate
138
Weldment
139
Winterizing for Storage
140
Troubleshooting
141
Hydraulic Test Ports
141
Track Tension Pressure Relief
141
Spray down Pump
142
Auger and Conveyor Chain Tension Adjustment
143
Troubleshooting Chart
144
DP700 Diagnostic Trouble Code (DTC) Chart
147
PV485 Troubleshooting
155
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