Page 122
REPAIR INSTRUCTIONS, PART 1
If the nozzle gasket (flat washer) is attached to
the injector, loosen it with gentle prying from a
thin flat gasket scrapper blade. If the gasket is in
the bottom of the injector sleeve, initially attempt
to remove it with a magnet. If this is unsuccessful,
use a standard flat blade screwdriver with a long
thin shank and narrow width blade to loosen the
gasket. Locate the blade in the recess between
the outside of the gasket and the injector sleeve.
Use the blade to apply force on the outside of the
gasket at different locations around the gasket.
Continue this until the gasket separates from the
sleeve.
10. If the injector is not being installed
immediately, install the protective plug into
the unit injector bore of the cylinder head to
protect it from debris.
129
Figure 129 — Installing Injector Bore Protective Plug
11. Repeat the process to remove the remaining
unit injectors.
Starter Removal
[272 DH]
The starter is held in place by nuts assembled
over studs inserted in the flywheel housing.
130
Figure 130 — Starter
The starter is heavy. Do NOT attempt to
remove the starter without the help of an
assistant or the use of a suitable lifting
device. Failure to heed this warning may
result in severe personal injury and
component damage.
1. If not already done, disconnect the wiring
harness from the starter.
2. Loosen the nuts fastening the starter to the
flywheel housing.
3. With the help of an assistant or a lifting
device, remove the starter.
1. Flywheel Housing 2. Attaching Nuts
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